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Installation Instructions

1.

Make sure all moving parts have stopped, parking brake
is engaged, and the key has been removed.

2.

Raise the front end of the machine and support with
jack stands.

CAUTION

Raising the mower for service or maintenance
relying solely on mechanical or hydraulic
jacks could be dangerous. The mechanical or
hydraulic jacks may not be enough support
or may malfunction allowing the unit to fall,
which could cause injury.

Do Not rely solely on mechanical or hydraulic
jacks for support. Use adequate jack stands
or equivalent support.

3.

If the mower has been used, scrape the underside of
the mower deck clean.

4.

Remove and retain the existing blades from the unit.
Keep the hardware to install the mulch blades.

5.

Remove and retain the existing discharge baffle and
mounting hardware as shown in Figure 3.

Note:

Retain the discharge baffle for reuse if the

mulch kit is removed.

G01801 1

1

Figure 3

1.

Existing discharge baffle

6.

Reinstall the mounting hardware, from step 5, into
the holes in the deck where the discharge baffle was
installed.

WARNING

Open holes in the mower expose you and
others to thrown debris which can cause
severe injury.

Never operate the mower without hardware
mounted in all holes in the mower housing.

Install the hardware in the mounting holes
when you remove the mulching baffle.

7.

Loosely install the baffle assembly to the RH side of
the mower deck using 5/16-18 x 3/4 inch carriage bolt
and two 5/16 inch flange nuts as shown in Figure 2 and
Figure 4.

G018012

1

2

3

4

1

Figure 4

Discharge deflector removed for clarity

1.

5/16 inch flange nut

3.

5/16-18 x 3/4 inch carriage
bolt

2.

Baffle assembly

4.

Welded post

8.

Remove the two plug bolts and nuts from the deck as
shown in Figure 5.

G018650

1

2

3

Figure 5

1.

Kicker plate

3.

Remove plug bolts and
nuts

2.

5/16 inch flange nut

9.

Secure the kicker plate to the LH side of the mower
deck using four 5/16 inch flange nuts as shown in
Figure 2 and Figure 5.

10.

Tighten all hardware.

3

Summary of Contents for Quest 42

Page 1: ... lettering Orange background Indicates a potentially hazardous situation which if not avoided Could result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially hazardous situation which if not avoided May result in minor or moderate injury This manual uses two other words to highlight information Important calls attention to special mechanical information an...

Page 2: ... all parts have been shipped Item Part No Description Qty Item Part No Description Qty 1 121 5691 03 Asm Baffle 1 4 3230 1 Bolt Carriage 5 16 18 x 3 4 1 2 106 2247 03 Blade 2 5 104 8300 Nut Nyloc 5 16 18 Flg 6 3 121 5690 03 Asm Kicker 1 Figure 2 2 ...

Page 3: ...s removed G01801 1 1 Figure 3 1 Existing discharge baffle 6 Reinstall the mounting hardware from step 5 into the holes in the deck where the discharge baffle was installed WARNING Open holes in the mower expose you and others to thrown debris which can cause severe injury Never operate the mower without hardware mounted in all holes in the mower housing Install the hardware in the mounting holes w...

Page 4: ...original Exmark blades and blade retaining hardware as shown in the Operator s manual Note Refer to the Operator s manual for blade maintenance 12 Carefully remove the jack stands and lower the unit to the ground Reinstall the spark plug cable s and ignition key Your Exmark unit has successfully been converted to a mulching mower Converting Back to Side Discharge 1 Safely remove the kicker plate a...

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