Exmark Lazer Z XP Operator'S Manual Download Page 55

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10.                                                

2-Year Limited Warranty             

 

 

 

 

Exmark Turf Equipment 

(For units purchased on or after October 1, 2004) 

Conditions and Products Covered 

Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty 
Company, pursuant to an agreement between them, jointly 
warrant on the terms and conditions herein, that we will repair, 
replace or adjust any part manufactured by Exmark and found 
by us (in the exercise of our reasonable discretion) to be 
defective in factory materials or workmanship for a period of 
two years. 

This warranty applies to Exmark turf equipment purchased on 
or after October 1, 2004 sold in the US or Canada. This 
warranty may only be assigned or transferred to a second (or 
third) owner by an authorized Exmark dealer.  The warranty 
period commences upon the date of the original retail 
purchase.  

 Products Warranty 

Period 

  All Products (except as noted below) 

2 years 

  All Attachments and Accessories 

1 year 

  Metro 21 Series  

1 year 

  Belts and Tires 

90 days 

  Battery 

1 Year Prorated 

  Engine* 

Warranty is covered by engine manufacturer 

*Please refer to the engine manufacturer’s warranty statement 
that is included in the literature packet.  We are not authorized 
to handle warranty adjustments on engines.

  

This warranty only includes the cost of parts and labor. 

Items and Conditions Not Covered 

This warranty does not cover the following: 

 

Pickup and delivery charges to and from any authorized 
Exmark Service Dealer. 

 

Any damage or deterioration due to normal use, wear 
and tear, or exposure. 

 

Cost of regular maintenance service or parts, such as 
filters, fuel, lubricants, tune-up parts, and adjustments. 

 

Any product or part which has been altered or misused or 
required replacement or repair due to normal wear, 
accidents, or lack of proper maintenance. 

 

Any repairs necessary due to use of parts, accessories or 
supplies, including gasoline, oil or lubricants, 
incompatible with the turf equipment or other than as 
recommended in the operator's manual or other 
operational instructions provided by Exmark. 

All warranty work must be performed by an authorized Exmark 
Service Dealer using Exmark approved replacement parts. 

Instructions for Obtaining Warranty Service  

1.  Contact any Exmark Service Dealer to arrange service at 

their dealership.  To locate a dealer convenient to you, 
access our website at www.exmark.com. U.S. Customers 
may also call 402-223-6375. 

2.  Bring the product and your proof of purchase (sales 

receipt) to the Exmark Service Dealer. 

If for any reason you are dissatisfied with the Service Dealer’s 
analysis or with the assistance provided, contact us at: 

   

Exmark Customer Service Department 

   

The Exmark Warranty Company 

   

2101 Ashland Avenue 

   

Beatrice, NE 68310 

 402-223-6375 

or 

 [email protected] 

Owner’s Responsibilities 

The Exmark turf equipment, including any defective part, 
must be returned to an authorized Exmark service dealer 
within the warranty period.  This warranty extends only to 
turf equipment operated under normal conditions.  You 
must properly service and maintain your Exmark product 
as described in the operator’s manual.  Such routine 
maintenance, whether performed by a dealer or by you, is 
at your expense. 

As a condition to this warranty, customer shall have read 
the operator's manual and shall have completed and 
submitted to Exmark Warranty Company, within the 
prescribed time, the Exmark warranty registration. 

General Conditions 

The sole liability of Exmark and Exmark Warranty Company 
with respect to this warranty shall be repair and replacement 
as set forth herein.  

Neither Exmark nor Exmark Warranty 

Company shall have any liability for any other cost, loss 
or damage, including but not limited to, any incidental or 
consequential loss or damage.   

In particular, we shall have no liability or responsibility for: 

 

Expenses related to gasoline, oil or lubricants. 

 

Travel time, overtime, after hours time or other 
extraordinary repair charges or charge relating to 
repairs or replacements outside of normal business 
hours at the place of business of the authorized 
Exmark service dealer.  

 

Rental of like or similar replacement equipment during 
the period of any warranty, repair or replacement 
work. 

 

Any telephone or telegram charges or travel charges. 

 

Loss or damage to person or property other than that 
covered by the terms of this warranty. 

 

Any claims for lost revenue, lost profit or additional 
cost as a result of a claim of breach of warranty. 

 Attorney's 

fees. 

No Claim of breach of warranty shall be cause for 
cancellation or rescission of the contract of sale of any 
Exmark mower.  

There are no understandings, agreements, representations, 
or warranties, express or implied, including but not limited to 
any regarding the merchantability (that product is fit for 
ordinary use) or fitness for use (that product is fit for a 
particular purpose), not specified herein, respecting the 
equipment which is the subject of this warranty. 

Some states do not allow exclusions of incidental or 
consequential damages, or limitations on how long an 
implied warranty lasts, so the above exclusions and 
limitations may not apply to you. 

This warranty gives you specific legal rights, and you may 
also have other rights which vary from state to state.    

 

 

 

 

 

For Exmark Mower Parts Call 606-678-9623 or 606-561-4983

www.mymowerparts.com

Summary of Contents for Lazer Z XP

Page 1: ...For Serial Nos 510 000 Higher Part No 103 7372 Rev B For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 2: ...the muffler If not the operator is violating state law Section 4442 Public Resource Code To acquire a spark arrester for your unit see your Engine Service Dealer The enclosed Engine Owner s Manual is...

Page 3: ...Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the...

Page 4: ...promote safe operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers a...

Page 5: ...ystem Roll Bar 14 15 3 3 Install Drive Wheels 15 3 4 Check Tire Pressure 15 3 5 Service Battery 15 16 3 6 Install Motion Control Levers 17 3 7 Position Discharge Chute 17 3 8 Service Engine 17 3 9 Ser...

Page 6: ...lish it is the owner s responsibility to explain this material to them 1 2 3 Do not allow operation of this machine by untrained personnel Never allow children teenagers or people unfamiliar with thes...

Page 7: ...rs and cause property damage HOW TO AVOID THE HAZARD DO NOT smoke while refueling and stay away from an open flame or where fuel fumes may be ignited by spark Refuel only outdoors Store fuel in an app...

Page 8: ...rester before using equipment on forest covered grass covered or brush covered unimproved land WARNING POTENTIAL HAZARD Hands feet hair clothing or accessories can become entangled in rotating parts W...

Page 9: ...the slope increases Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Avoid sudden starts when mowing uphill Mower may ti...

Page 10: ...1 4 9 DO NOT change the engine governor settings or overspeed the engine Operating an engine at excessive speed may increase the hazard of personal injury 1 4 10 Disengage PTO before starting engine...

Page 11: ...ervice life To preserve optimum battery performance and life recharge batteries in storage when the open circuit voltage drops to 12 4 volts Note To prevent damage due to freezing battery should be fu...

Page 12: ...s Safely relieve all pressure in the hydraulic system by placing the motion control levers in neutral and shutting off the engine before performing any work on the hydraulic system WARNING POTENTIAL H...

Page 13: ...to remove any air bubbles 1 6 6 Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower PART NO 1 513748 LOC...

Page 14: ...wer Deck PART NO 1 523552 LOCATION Top of Hydraulic Reservoir PART NO 1 643253 LOCATION LH and RH Sides of Radiator Mount Plate PART NO 1 643401 LOCATION On Tilt Switch PART NO 103 1077 LOCATION Top L...

Page 15: ...Rear Bumper PART NO 103 3276 LOCATION Engine Access Panel behind seat LH Side next to Buzzer PART NO 103 5200 LOCATION Top of console PART NO 107 2102 LOCATION Inside Surface of Upper Roll bar PART NO...

Page 16: ...erator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop Engine will stop if either the l...

Page 17: ...e type P N 103 2146 25 microns No bypass 2 8 6 Speeds 0 12 0 mph 19 3 km hr forward 0 8 0 mph 12 9 km hr reverse 2 8 7 Drive wheel release valves allow machine to be moved when engine is not running 2...

Page 18: ...108 7 cm 38 9 in 98 8 cm 72 Deck 46 8 in 118 9 cm 47 6 in 120 9 cm 2 11 5 Wheel Base center of caster to center of drive tire 60 Deck 54 0 in 137 2 cm 72 Deck 56 8 in 144 3 cm 2 11 6 Curb Weight 60 De...

Page 19: ...be enough support or may malfunction allowing the unit to fall which could cause injury HOW TO AVOID THE HAZARD DO NOT rely solely on mechanical or hydraulic jacks for support Use adequate jack stand...

Page 20: ...h side Install the latch pin from the outer surface of the roll bar assembly and secure with the hairpin to the inside e Tighten the front knobs against the upper roll bar ends f Torque all lower roll...

Page 21: ...or greater 100 16 volts 7 amps No Charging Required 12 4 12 6 75 100 16 volts 7 amps 30 Minutes 12 2 12 4 50 75 16 volts 7 amps 1 Hour 12 0 12 2 25 50 14 4 volts 4 amps 2 Hours 11 7 12 0 0 25 14 4 vo...

Page 22: ...l position See Figure 6 loosen the hardware and make the appropriate adjustment by sliding tilting the lever s forward or backward until properly aligned and tighten hardware FIGURE 5 FIGURE 6 CONTROL...

Page 23: ...L The machine is shipped with hydraulic oil in the reservoir Run the machine for approximately 15 minutes to allow any extra air to purge out of the hydraulic system Check hydraulic reservoir and if n...

Page 24: ...the right drive wheel To make a zero turn to the left pull the left lever back beyond neutral while holding the right lever slightly ahead of neutral To make a zero turn to the right pull the right le...

Page 25: ...ert the key into switch and rotate clockwise to the ON position Rotate clockwise to the next position to engage the starter key must be held against spring pressure in this position NOTE A glow plug l...

Page 26: ...NT Water or other contaminants in fuel can severely damage fuel pump and or other engine components 4 1 16 Glow Plug Light Located on the right fuel tank The glow plug light comes on when the ignition...

Page 27: ...nance Section 5 and perform all the necessary inspection and maintenance steps 4 3 MOWING 4 3 1 Operate units with the roll bar in the raised and locked position and use seat belt There is no rollover...

Page 28: ...ROTATE position Accelerate to full throttle to begin mowing 4 3 5 Stopping PTO Set throttle to the midway position Push in on the switch to the STOP position stopping the cutting blades 4 3 6 Stopping...

Page 29: ...eceleration while backing unit down a ramp to avoid tipping backward 4 4 2 Loading a Unit Use extreme caution when loading units on trailers or trucks Because of the increased potential for accidents...

Page 30: ...terval Daily a Stop engine and wait for all moving parts to stop Make sure machine is on a level surface b Check with engine cold c Clean area around dipstick Remove dipstick and wipe oil off Reinsert...

Page 31: ...hildren and pets 5 1 3 Check battery charge Service Interval Monthly Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service l...

Page 32: ...rt CAUTION POTENTIAL HAZARD Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous WHAT CAN HAPPEN The mechanical or hydraulic jacks may n...

Page 33: ...eed to be in the seat to start the engine Try to start with operator in seat parking brake disengaged PTO disengaged and motion control levers in the neutral lock position starter must not crank Try t...

Page 34: ...e hardware or any other possible problem Tighten hardware or correct the problem before operating 5 1 10 Service air cleaner Canister type 2 stage cleaner Service Intervals First service interval 50 h...

Page 35: ...minutes then check the oil level If required add oil to bring level to the FULL mark on the dipstick DO NOT overfill k Check for leaks including around the oil filter 5 1 12 Change engine coolant Serv...

Page 36: ...tating components can cause injury WHAT CAN HAPPEN Fingers hands loose clothing or jewelry can get caught by the rotating fan and drive shaft HOW TO AVOID THE HAZARD Do not operate machine without the...

Page 37: ...move key b Check tire pressure in drive tires c Inflate drive tires to 10 psi 69 kPa d Caster tires do not need to be inflated NOTE Do not add any type of tire liner or foam fill material to the tires...

Page 38: ...a Stop engine wait for all moving parts to stop and remove key b Remove caster wheel from caster forks c Remove seal guards from the wheel hub d Remove one of the spacer nuts from the axle assembly in...

Page 39: ...ervice Interval 160 hrs a Stop engine wait for all moving parts to stop and remove key b Lubricate bronze bushings on brake handle pivot with a spray type lubricant or light oil 5 1 19 Lubricate brake...

Page 40: ...P N 103 2146 a Stop engine wait for all moving parts to stop and remove key b Raise seat c Carefully clean area around filter It is important that no dirt or contamination enter hydraulic system d Uns...

Page 41: ...ining bolts g Fuel tank bulkhead fitting threads h Caster wheel spacer nuts i Cutter housing spindle nut Adhesives such as Loctite RC 609 or RC 680 or Fel Pro Pro Lock Retaining I or Retaining II are...

Page 42: ...n Figure 12 Rollers will maintain 3 4 in 19 mm clearance to the ground to minimize gouging and roller wear or damage For Maximum Deck Flotation place rollers one hole position lower Rollers should mai...

Page 43: ...ng i Loosen the four 4 nuts which secure the front swivels two per side until the front chains are loose and front of deck is supported by the 3 4 block Do not loosen the front chain hardware j On lef...

Page 44: ...Repeat as necessary on both sides of the unit FIGURE 14 MULE DRIVE BELTS ADJUSTMENT 5 2 6 Deck Belt Tension a The deck belt is tensioned by a self tensioning idler no adjustment is necessary 5 2 7 Alt...

Page 45: ...f If adjustment is necessary loosen jam nut above the trunion roller Adjust the nyloc nut under the trunion roller until 3 16 to 1 4 4 8 6 4 mm exists between the spring retainer bracket and the adja...

Page 46: ...in on arm below pivot shaft contacts the end of the slot just beginning to put pressure on spring See Figure 18 d Check where lever is relative to notch in console should be centered allowing lever to...

Page 47: ...on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support a This adjustment must be made with the drive wheels turning First raise the frame and block up so that driv...

Page 48: ...the levers back to neutral The wheel must stop turning or slightly creep in reverse i When adjustment is complete re tighten lock nuts to the ball joints at rear of the RH pump control linkage See Fi...

Page 49: ...el switch is then potted in a hard epoxy in a plastic case It is unlikely that the mercury will ever escape from the enclosure These high performance and reliable switches are recyclable Mercury is an...

Page 50: ...ire inflation c Check reverse indicator and motion control linkage adjustment See section 5 2 12 and 5 2 13 7 2 MOWER CUTS UNEVENLY a Check air pressure in drive tires 10 psi Semi pneumatic casters do...

Page 51: ...X X X X Lacks power X X X X X Operates erratically X X X X X Skips or misfires X X X Overheats X X X X X High fuel consumption X X 7 4 ENGINE WARNING SYSTEMS 7 4 1 Water in Fuel Light Located on the r...

Page 52: ...ermittent beeps the buzzer is warning the user that the engine oil pressure is low OR the alternator is not charging Perform the following steps 1 Turn the unit off wait for all moving parts to stop a...

Page 53: ...48 8 ELECTRICAL DIAGRAM For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 54: ...49 9 HYDRAULIC DIAGRAM For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 55: ...th the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilitie...

Page 56: ...51 NOTES For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 57: ...52 NOTES For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 58: ...53 SERVICE RECORD Date Description of Work Done Service Done By For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 59: ...54 For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...

Page 60: ...PER WARNING WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Diesel e...

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