For Serial Nos.
510,000 & Higher
Part No. 103-7372 Rev. B
For Exmark Mower Parts Call 606-678-9623 or 606-561-4983
www.mymowerparts.com
Page 1: ...For Serial Nos 510 000 Higher Part No 103 7372 Rev B For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 2: ...the muffler If not the operator is violating state law Section 4442 Public Resource Code To acquire a spark arrester for your unit see your Engine Service Dealer The enclosed Engine Owner s Manual is...
Page 3: ...Exmark by 3 00 p m central time the Distributor pays for the part and freight 3 Exmark being unable to ship the part and the Exmark parts order is received by 3 00 p m central time Exmark pays for the...
Page 4: ...promote safe operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers a...
Page 5: ...ystem Roll Bar 14 15 3 3 Install Drive Wheels 15 3 4 Check Tire Pressure 15 3 5 Service Battery 15 16 3 6 Install Motion Control Levers 17 3 7 Position Discharge Chute 17 3 8 Service Engine 17 3 9 Ser...
Page 6: ...lish it is the owner s responsibility to explain this material to them 1 2 3 Do not allow operation of this machine by untrained personnel Never allow children teenagers or people unfamiliar with thes...
Page 7: ...rs and cause property damage HOW TO AVOID THE HAZARD DO NOT smoke while refueling and stay away from an open flame or where fuel fumes may be ignited by spark Refuel only outdoors Store fuel in an app...
Page 8: ...rester before using equipment on forest covered grass covered or brush covered unimproved land WARNING POTENTIAL HAZARD Hands feet hair clothing or accessories can become entangled in rotating parts W...
Page 9: ...the slope increases Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope Avoid sudden starts when mowing uphill Mower may ti...
Page 10: ...1 4 9 DO NOT change the engine governor settings or overspeed the engine Operating an engine at excessive speed may increase the hazard of personal injury 1 4 10 Disengage PTO before starting engine...
Page 11: ...ervice life To preserve optimum battery performance and life recharge batteries in storage when the open circuit voltage drops to 12 4 volts Note To prevent damage due to freezing battery should be fu...
Page 12: ...s Safely relieve all pressure in the hydraulic system by placing the motion control levers in neutral and shutting off the engine before performing any work on the hydraulic system WARNING POTENTIAL H...
Page 13: ...to remove any air bubbles 1 6 6 Familiarize yourself with the following safety signs and instruction labels They are critical to the safe operation of your Exmark commercial mower PART NO 1 513748 LOC...
Page 14: ...wer Deck PART NO 1 523552 LOCATION Top of Hydraulic Reservoir PART NO 1 643253 LOCATION LH and RH Sides of Radiator Mount Plate PART NO 1 643401 LOCATION On Tilt Switch PART NO 103 1077 LOCATION Top L...
Page 15: ...Rear Bumper PART NO 103 3276 LOCATION Engine Access Panel behind seat LH Side next to Buzzer PART NO 103 5200 LOCATION Top of console PART NO 107 2102 LOCATION Inside Surface of Upper Roll bar PART NO...
Page 16: ...erator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop Engine will stop if either the l...
Page 17: ...e type P N 103 2146 25 microns No bypass 2 8 6 Speeds 0 12 0 mph 19 3 km hr forward 0 8 0 mph 12 9 km hr reverse 2 8 7 Drive wheel release valves allow machine to be moved when engine is not running 2...
Page 18: ...108 7 cm 38 9 in 98 8 cm 72 Deck 46 8 in 118 9 cm 47 6 in 120 9 cm 2 11 5 Wheel Base center of caster to center of drive tire 60 Deck 54 0 in 137 2 cm 72 Deck 56 8 in 144 3 cm 2 11 6 Curb Weight 60 De...
Page 19: ...be enough support or may malfunction allowing the unit to fall which could cause injury HOW TO AVOID THE HAZARD DO NOT rely solely on mechanical or hydraulic jacks for support Use adequate jack stand...
Page 20: ...h side Install the latch pin from the outer surface of the roll bar assembly and secure with the hairpin to the inside e Tighten the front knobs against the upper roll bar ends f Torque all lower roll...
Page 21: ...or greater 100 16 volts 7 amps No Charging Required 12 4 12 6 75 100 16 volts 7 amps 30 Minutes 12 2 12 4 50 75 16 volts 7 amps 1 Hour 12 0 12 2 25 50 14 4 volts 4 amps 2 Hours 11 7 12 0 0 25 14 4 vo...
Page 22: ...l position See Figure 6 loosen the hardware and make the appropriate adjustment by sliding tilting the lever s forward or backward until properly aligned and tighten hardware FIGURE 5 FIGURE 6 CONTROL...
Page 23: ...L The machine is shipped with hydraulic oil in the reservoir Run the machine for approximately 15 minutes to allow any extra air to purge out of the hydraulic system Check hydraulic reservoir and if n...
Page 24: ...the right drive wheel To make a zero turn to the left pull the left lever back beyond neutral while holding the right lever slightly ahead of neutral To make a zero turn to the right pull the right le...
Page 25: ...ert the key into switch and rotate clockwise to the ON position Rotate clockwise to the next position to engage the starter key must be held against spring pressure in this position NOTE A glow plug l...
Page 26: ...NT Water or other contaminants in fuel can severely damage fuel pump and or other engine components 4 1 16 Glow Plug Light Located on the right fuel tank The glow plug light comes on when the ignition...
Page 27: ...nance Section 5 and perform all the necessary inspection and maintenance steps 4 3 MOWING 4 3 1 Operate units with the roll bar in the raised and locked position and use seat belt There is no rollover...
Page 28: ...ROTATE position Accelerate to full throttle to begin mowing 4 3 5 Stopping PTO Set throttle to the midway position Push in on the switch to the STOP position stopping the cutting blades 4 3 6 Stopping...
Page 29: ...eceleration while backing unit down a ramp to avoid tipping backward 4 4 2 Loading a Unit Use extreme caution when loading units on trailers or trucks Because of the increased potential for accidents...
Page 30: ...terval Daily a Stop engine and wait for all moving parts to stop Make sure machine is on a level surface b Check with engine cold c Clean area around dipstick Remove dipstick and wipe oil off Reinsert...
Page 31: ...hildren and pets 5 1 3 Check battery charge Service Interval Monthly Allowing batteries to stand for an extended period of time without recharging them will result in reduced performance and service l...
Page 32: ...rt CAUTION POTENTIAL HAZARD Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be dangerous WHAT CAN HAPPEN The mechanical or hydraulic jacks may n...
Page 33: ...eed to be in the seat to start the engine Try to start with operator in seat parking brake disengaged PTO disengaged and motion control levers in the neutral lock position starter must not crank Try t...
Page 34: ...e hardware or any other possible problem Tighten hardware or correct the problem before operating 5 1 10 Service air cleaner Canister type 2 stage cleaner Service Intervals First service interval 50 h...
Page 35: ...minutes then check the oil level If required add oil to bring level to the FULL mark on the dipstick DO NOT overfill k Check for leaks including around the oil filter 5 1 12 Change engine coolant Serv...
Page 36: ...tating components can cause injury WHAT CAN HAPPEN Fingers hands loose clothing or jewelry can get caught by the rotating fan and drive shaft HOW TO AVOID THE HAZARD Do not operate machine without the...
Page 37: ...move key b Check tire pressure in drive tires c Inflate drive tires to 10 psi 69 kPa d Caster tires do not need to be inflated NOTE Do not add any type of tire liner or foam fill material to the tires...
Page 38: ...a Stop engine wait for all moving parts to stop and remove key b Remove caster wheel from caster forks c Remove seal guards from the wheel hub d Remove one of the spacer nuts from the axle assembly in...
Page 39: ...ervice Interval 160 hrs a Stop engine wait for all moving parts to stop and remove key b Lubricate bronze bushings on brake handle pivot with a spray type lubricant or light oil 5 1 19 Lubricate brake...
Page 40: ...P N 103 2146 a Stop engine wait for all moving parts to stop and remove key b Raise seat c Carefully clean area around filter It is important that no dirt or contamination enter hydraulic system d Uns...
Page 41: ...ining bolts g Fuel tank bulkhead fitting threads h Caster wheel spacer nuts i Cutter housing spindle nut Adhesives such as Loctite RC 609 or RC 680 or Fel Pro Pro Lock Retaining I or Retaining II are...
Page 42: ...n Figure 12 Rollers will maintain 3 4 in 19 mm clearance to the ground to minimize gouging and roller wear or damage For Maximum Deck Flotation place rollers one hole position lower Rollers should mai...
Page 43: ...ng i Loosen the four 4 nuts which secure the front swivels two per side until the front chains are loose and front of deck is supported by the 3 4 block Do not loosen the front chain hardware j On lef...
Page 44: ...Repeat as necessary on both sides of the unit FIGURE 14 MULE DRIVE BELTS ADJUSTMENT 5 2 6 Deck Belt Tension a The deck belt is tensioned by a self tensioning idler no adjustment is necessary 5 2 7 Alt...
Page 45: ...f If adjustment is necessary loosen jam nut above the trunion roller Adjust the nyloc nut under the trunion roller until 3 16 to 1 4 4 8 6 4 mm exists between the spring retainer bracket and the adja...
Page 46: ...in on arm below pivot shaft contacts the end of the slot just beginning to put pressure on spring See Figure 18 d Check where lever is relative to notch in console should be centered allowing lever to...
Page 47: ...on mechanical or hydraulic jacks for support Use adequate jack stands or equivalent support a This adjustment must be made with the drive wheels turning First raise the frame and block up so that driv...
Page 48: ...the levers back to neutral The wheel must stop turning or slightly creep in reverse i When adjustment is complete re tighten lock nuts to the ball joints at rear of the RH pump control linkage See Fi...
Page 49: ...el switch is then potted in a hard epoxy in a plastic case It is unlikely that the mercury will ever escape from the enclosure These high performance and reliable switches are recyclable Mercury is an...
Page 50: ...ire inflation c Check reverse indicator and motion control linkage adjustment See section 5 2 12 and 5 2 13 7 2 MOWER CUTS UNEVENLY a Check air pressure in drive tires 10 psi Semi pneumatic casters do...
Page 51: ...X X X X Lacks power X X X X X Operates erratically X X X X X Skips or misfires X X X Overheats X X X X X High fuel consumption X X 7 4 ENGINE WARNING SYSTEMS 7 4 1 Water in Fuel Light Located on the r...
Page 52: ...ermittent beeps the buzzer is warning the user that the engine oil pressure is low OR the alternator is not charging Perform the following steps 1 Turn the unit off wait for all moving parts to stop a...
Page 53: ...48 8 ELECTRICAL DIAGRAM For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 54: ...49 9 HYDRAULIC DIAGRAM For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 55: ...th the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilitie...
Page 56: ...51 NOTES For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 57: ...52 NOTES For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 58: ...53 SERVICE RECORD Date Description of Work Done Service Done By For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 59: ...54 For Exmark Mower Parts Call 606 678 9623 or 606 561 4983 www mymowerparts com...
Page 60: ...PER WARNING WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Diesel e...
