EXE RISE D8 Page 63 User And Service Manual Download

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10. DECLARATION MODELS

The declaration of conformity completed, dated and signed is attached to this
manual. This document is integral part of the manual.

Summary of Contents for D8

Page 1: ... 1000 2000 kg D8 DC LVC 150 300 600 800 1200 kg D8 DC LVC EXCLUSIVELY DISTRIBUTED BY LITEC ITALIA S R L Via Martin Luther King 70 I 31032 Casale sul Sile TV Italy Tel 390422997300 Fax 390422997399 www exetechnology com www litectruss com ORIGINAL INSTRUCTION ...

Page 2: ...he hoist please fill in the following information referred to the hoist identification plate Such information must be communicated every time that the RWM S r l service department or your local distributor is contacted If you are in doubt or need any further information please contact us Customer Name and address 1 Customer Name and address 2 Model number Instructions for use Serial number Purchas...

Page 3: ...2 4 SAFETY WARNING FOR INCORRECT USE 16 2 5 SAFETY WARNING FOR RESIDUAL RISKS 17 2 6 SAFETY WARNING FOR ELETRICAL CONNECTION 18 3 EXE Rise CHAIN HOIST INFORMATION 19 3 1 GENERAL DESCRIPTION 19 3 2 IDENTIFICATION 20 3 2 1 Type of Control 21 3 3 COMPONENTS DESCRIPTION 23 3 3 1 Chain 24 3 3 2 Hook 25 3 3 3 Chain Bag Bracket 27 3 3 4 Chain Stop 27 3 3 5 Quick Link Quick link 27 3 3 6 Chain Guide Plate...

Page 4: ... LOWERING AND DISCONNECTING THE LOAD 46 5 3 LIMIT SWITCH SETTING AND REPLACEMENT 47 5 4 TURN 1000kg SINGLE REEVE IN 2000kg DOUBLE REEVE 47 6 INSPECTIONS 49 6 1 INITIAL AND EACH ASSEMBLY INSPECTION AND CONTROLS 49 6 2 FREQUENT AND PERIODICAL INSPECTION 50 6 2 1 Chain Inspection 51 6 2 2 Hook Inspection 53 6 2 3 Chain Bag Inspection 53 6 3 PERIODICAL CONTROLS 53 6 4 EXTRAORDINARY INSPECTION 54 7 MAI...

Page 5: ...ectly to the load that is being lifted front view 34 Figure 22 Example of secondary safety component attached directly to the load that is being lifted 34 Figure 23 Example of secondary safety component attached below the hoist bypassing the hoist lifting mechanism front view 35 Figure 24 Example of secondary safety component attached below the hoist bypassing the hoist lifting mechanism perspecti...

Page 6: ... 11 Chain bag bracket Quick Link technical data 27 Table 12 End chain bracket Quick Link technical data 28 Table 13 Brake technical data 30 Table 14 Chain bag characteristic 30 Table 15 Chain bag dimensions 31 Table 16 Chain bag size 31 Table 17 Bolts 31 Table 18 Plug wiring 44 Table 19 Socket wiring 44 Table 20 Minimum frequent inspections 50 Table 21 Minimum periodic inspections 51 Table 22 Trou...

Page 7: ...lity of any damage to persons or equipment For health and safety reasons people operating assembling disassembling transporting and maintaining the chain hoist should wear adequate Personal Protection Equipment like but not limited to gloves noise protection hard hats and safety shoes This manual and the other documents contained in the packing are an integral part of the supply and must be carefu...

Page 8: ...sure kW Power supply operating voltage Brake number of brakes Years of construction IP Rating code International Protection Rating first digit is the solid protection and second digit is the liquids protection FEM class European Federation of Materials handling and safety Factor Chain size units of measure mm in according to EN DIN 818 7 Serial number Safety Factor SF and Double Brake this informa...

Page 9: ...can be used in place of the words SAFETY INSTRUCTIONS 1 4 TERMS AND DEFINITIONS Operator it is intended a person who by virtue of training and professional experience has a specific competence in the field of safety and mechanical equipment and is familiar with the related national rules on health protection and safety at work and with the rules of good technical practice technical regulations iss...

Page 10: ...RANTY POLICY 1 For a period of 12 month we undertake to repair free of charge any damage attributable to faulty materials or workmanship provided that the appliance is forwarded freight paid to our works or one of the EXE contract service organisations 2 The guarantee period begins with the day of the delivery proven by a purchase receipt like an invoice or delivery note or their copies 3 The guar...

Page 11: ...f the goods shall be deemed valid or applicable without the written notification of the purchaser if it is not received by the vendor within one year from the shipping date The vendor is not liable for any damage injury or loss due to improper use of the goods if before such damage injury or loss such goods are 1 damaged or used in an improper manner following the delivery of the vendor to the for...

Page 12: ...he following documents attached Declaration of conformity of EXE Rise chain hoist Declaration of conformity of chain Declaration of conformity of hook Wiring Diagrams Data sheet of EXE Rise chain hoist These documents are an integral part of the manual and they are an integral part of the hoist ...

Page 13: ...used is adequate and conforms to local standards Supplementary to the manual the local statutory regulations governing general accident prevention and environmental protection are to be enforced It is the sole responsibility of the client to check with local authorities if the legislation used by EXE Rise chain hoist is acceptable in the country of use Do not allow anyone under 18 years of age to ...

Page 14: ...t are in force in the country where the hoist is being used Follow these operating instructions Only competent persons are permitted to use the equipment Make sure you are adequately trained Know your load before lifting Make sure all loads exposed are considered For example but not limited to Self weight of the load to be lifted Self weight of the lifting equipment the dynamic factor caused by st...

Page 15: ... without suspended load failing this the area must be enclosed and monitored and the load must be held by means of a secondary safety component Do not clean the hoist using a pressure washing device Keep maintenance and test reports issued by RWM S r l together with the manual All maintenance repair adjustment cleaning operations must be carried out only by qualified personnel duly trained and com...

Page 16: ...e not allowed Therefore only lifting accessories that interpose in a passive way between the equipment and the load are allowed Do not try to lengthen the lifting chain or repair it if damaged Do not hit deform or crush the hoist chain danger of cracks or broken links may occur Do keep the hoist and chain away from open fire or flame Do not use the lifting chain as sling and do not wrap the chain ...

Page 17: ...t It is prohibited to lift people by means of the hoist Damage to hoist due to dry chain Chain should be kept lubricated Risks of structural collapse Check structure is able to support the proposed load Check all components in the lifting system are suitably rated and able to bear the proposed load Risk of injury from malfunction hoist or manoeuvre error Working area should be managed and access c...

Page 18: ...osion on the contacting pins of the electrical connectors as it might lead to a voltage drop In order to minimize the voltage drop between the power source and the hoist the following cable lengths shall be used as maximum see Table 2 Model Capacity Capacity 1 5 mm 2 wiring 2 5 mm 2 wiring kilogram Pounds 400V 50Hz 230V 50Hz 400V 50hz 230V 50Hz SF 8 250 kg 551 lbs 250 m 820 ft 75 m 246 ft 255 m 83...

Page 19: ...in hoist consists in several parts In Figure 2 and in Table 3 are reported main of these Table 3 EXE Rise chain hoist parts Figure 2 EXE Rise chain hoist parts COD TITLE DESCRIPTION A BODY The body s made in cast aluminium to be as light yet as strong as possible The matt black finish is corrosion resistant and non reflective B CHAIN The chain is in Zinc Galvanized with grade of steel equal to 80 ...

Page 20: ...Direct Control L Low Voltage Control limit switch 50 m M Low Voltage Control limit switch 30 m N Low Voltage Control limit switch 30 m RWM N Low Voltage Control limit switch 75 m V EXE Vario 20 m min CCC load capacity 10 015 150 kg 025 250 kg 030 300 kg 050 500 kg 060 600 kg 080 800kg 100 1000 kg 120 1200 kg 200 2000 kg DDD model hoist S8 D8 SF 8 1 D8 D8 SF 5 1 1 brake D8 D8 SF 10 1 DB D8 SF 5 1 2...

Page 21: ...itted not permitted not permitted Table 5 Selection criteria for electric chain hoists for moving and holding loads above people Local legislation shall be checked for specific regulations For guidance we refer to the German regulation DGUV 17 formerly known as BGV The user could refer to German SQ P2 code of practice for information which can be obtained at www igww org Source IGVW SQ P2 Electric...

Page 22: ... reference compared to rest of the chain which will have been under load Low Voltage Controlled hoist LVC hoists are fitted with a CEE plug CEE 16A 6h 400 VAC 3PH for three phase power and a yellow CEE plug CEE 16A 4h 24 VAC 3PH for control purposes The direction signal is given by a low voltage hoist controller and is transmitted along the control cable which activates reversing contactors inside...

Page 23: ...the intended operational use and the specific operating conditions The selection must be based on the hazards arising from the type of use taking into account the specific conditions of use whilst abiding to the local laws in the country of use We strongly advise that the user operator carries out a risk assessment on which the choice of your hoist shall be based 3 3 COMPONENTS DESCRIPTION Every s...

Page 24: ...idth Gauge length 11t 11 links dsmax maximum welding diameter σmin minimum stress at breaking force Fmin Minimum Breaking Force MBF Amin minimum total ultimate elongation WLL max Working Load Limit Chain can be identified from the manufacturers stamped identification marks on the chain The stamps shown are repeated at regular intervals along the length of the chain Figure 6 Chain identification Pe...

Page 25: ... Steel CHAIN SWIVEL HOOK D8 250 kg and D8 150 kg D8 500 kg and D8 300 kg Figure 7 Lift chain hook with safety latch D8 250 kg and D8 150 kg D8 500 kg and D8 300 kg D8 1000 kg and D8 600 kg Figure 8 Lift chain hook with safety latch D8 1000 kg and D8 600 kg DIMENSIONS mm A B D G H L O 73 51 15 16 20 64 18 DIMENSIONS mm A B D G H L O 92 64 20 21 27 72 30 ...

Page 26: ...vel hook is an assemblage of a plate with two holes two fixing screws and hook see Chain Swivel Hook for models Figure 10 Example of Body Swivel Hook EXE Rise chain hoists with a lifting speed up to 8m min generate a dynamic factor of 1 2 during start and stop Tolerances in lifting speed up to 5 can occur within same models of the same manufacture Lifting speeds vary depending on the load and if t...

Page 27: ... Chain bags shall be suspended by Quicklinks or Carabiners made according to DIN 56927 or equivalent standard Some bags are supplied with a suitable rated captive spring hook Only rated hooks supplied by RWM should be used CONNECTION INSTEAD OF BRACKET Litec Code Chain size mm XRSFC412 4x12 XRSFC515 6x18 XRSFC722 8x24 Litec Code CHB004 Commercial name Quick link Description Material Zinc Galvanize...

Page 28: ...late The External Chain Guide Plate is made from a special PVC is used to minimize the chance of chain jamming should the chain become twisted This sacrificial plate helps protect both the chain and internal chain guides Small body hoists use steel guide plate Figure 14 External Chain Guide Plate Litec Code Chain size mm WLL d c e l h b weight kg mm mm mm mm mm mm g CHB037 6x18 7x22 8x24 140 5 0 3...

Page 29: ...alogen fluorine chlorine bromine jodine astatine black color Figure 15 Plug and socket 3 3 8 Brake The spring applied brake is a single disk brake with two friction surfaces Several compression springs create the braking torque by friction locking The brake is released electromagnetically Figure 16 Double brake version The spring applied brake is designed for the conversion of mechanical work and ...

Page 30: ...e worm gear and helical toothed gear and one or more secondary output stages pairs of straight toothed gears Figure 18 Limit Switch large medium and body 3 3 10 Chain Bag Chain Bag used for EXE RISE chain hoist is in Polyvinyl chloride coated polyamide 65 PVC Nylon 840 35 Polyamide There are five size XS S M L XL in order to hoist chain of destination Table 14 Chain bag characteristic Description ...

Page 31: ...llowing torque shall be applied Table 17 Bolts SPECIFICATIONS CHAIN BAG XS CHAIN BAG S CHAIN BAG M CHAIN BAG L CHAIN BAG XL Litec Code CHB029 CHB024 CHB025 CHB026 CHB027 External Dimensions cm 14x9 20x17 20x17 20x17 27x21 Height cm 40 34 42 58 65 Selfweight kg 0 75 1 00 1 00 1 00 1 00 CHAIN Up to 26m 75 26 40 m 75 From to 40m 75 4X12 XS XS 6X18 S M L 8X24 M L XL 8 8 bolts Lbsft Nm M4 2 3 M5 4 5 6 ...

Page 32: ...nes Part 32 Requirements for hoisting machines IEC 60204 32 2008 2 2006 42 EC Machinery Directive 3 2014 30 EC Electromagnetic Compatibility EMC Directive Controllers shall be chosen depending on the power consumption of an individual hoist which can vary as well as its model direct control or Low voltage control or the amount of hoist one would like to control at the same time We strongly advise ...

Page 33: ...able item and should be replaced if they become worn Badly worn plates can be a sign of misuse Eg Side loading of the chain Hooks The hooks are equipped with a sprung safety latch that prevents accidental release of loads when applied correctly to the hook If this spring latch does not engage against the point of the hook correctly or can fall through the opening of the hook the hook has overloade...

Page 34: ...ng lifted perspective view view 3 4 2 Secondary Safety Component A secondary safety component is a second independent suspension element of equivalent capacity to the primary suspension point which is intended to prevent the fall of the load should the primary point fail Some application examples are illustrated here below When operating a system according to the German DGUV V54 standard or if mai...

Page 35: ...st not be higher than 50 with maximum temperature of 40 C A higher relative humidity is allowed al lower temperatures ex RH 90 AT 20 C Altitude Maximum altitude at 3000m Electromagnetic environment The hoist is designed to work correctly in an industrial type electromagnetic environment falling within the emission and immunity limits provided by the harmonized rules currently in force Wind Wind ca...

Page 36: ...tric series LC2 K09 reversing contactors with 24 V AC coil for a rated power of 4 kW AC3 400V Mechanical limit switch 4 position with manual cam adjustment Maximum control Low Voltage Control cable length attachable to motor 50 m Maximum chain length managed by low voltage control hoist 60 m for single fall models and 30 m for double fall models Other voltages and frequency are available on reques...

Page 37: ...wer 20W 20W 25W 30W DC Brake Operating Voltage 105VDC 105VDC 105VDC 105VDC DC Brake Rated Torque 4Nm 4Nm 8Nm 16Nm DC Brake Rated Torque Reduction at the speed specified x 1500r min 87 1500 r min 87 1500 r min 85 1500 r min 83 1500 r min Clutch Characteristics Clutch is friction based force limiter Clutch outside the line of kinetic movement Clutch is friction based force limiter Clutch outside the...

Page 38: ...W 20W 25W 30W DC Brake Operating Voltage 105VDC 105VDC 105VDC 105VDC DC Brake Rated Torque 4Nm 4Nm 8Nm 16Nm DC Brake Rated Torque Reduction at the speed specified x 1500r min 87 1500 r min 87 1500 r min 85 1500 r min 83 1500 r min Clutch Characteristics Clutch is friction based force limiter Clutch outside the line of kinetic movement Clutch is friction based force limiter Clutch outside the line ...

Page 39: ...XE Rise DRAWING 250kg D8 DC LVC and 150kg D8 DC LVC Figure 25 EXE Rise DRAWING 250kg D8 DC LVC and 150kg D8 DC LVC 500kg D8 DC LVC and 300kg D8 DC LVC Figure 26 EXE Rise DRAWING 500kg D8 DC LVC and 300kg D8 DC LVC ...

Page 40: ...kg D8 DC LVC and 600kg 800kg D8 DC LVC Figure 27 EXE Rise DRAWING 1000kg D8 DC LVC and 600kg 800kg D8 DC LVC 2000kg D8 DC LVC and 1200kg D8 DC LVC Figure 28 EXE Rise DRAWING 2000kg D8 DC LVC and 1200kg D8 DC LVC ...

Page 41: ...t is the responsibility of the carrier The packaging should be disposed of in an environmentally friendly manner Ensure all routes and areas which are intended for handling are free from obstacles When working at height the user should employ relevant and suitable access and safety equipment Lifting shifting and handling operations must be carried out by trained personnel Do not halt for any reaso...

Page 42: ...sius Should the hoist not be operated immediately it is recommended to store it inside its packaging in a covered dry and clean area away from heat sources that might jeopardise its integrity 4 2 2 Unpacking and ground handling of the hoist Remove the hoist from its packaging Lift the hoist by the handles Check that the packaging label information are the same as those on the hoist plate Check tha...

Page 43: ... through the hoist and back This way correct storage of the chain in the bag or chain container is guaranteed 4 Connect the hook end of the chain to the fixing point at height The hoist can then be operated and run up to a working height position where the load to be connected 4 3 2 Mounting the hoist in motor up position 5 Use an appropriate method of lifting the hoist body and attach the anchora...

Page 44: ...ystem that is suitably designed to operate the chain hoists and handle the power consumption of the motor EXE Rise hoists are factory set to be run with a voltage of 400 V AC The DC hoist is fitted with a CEE 16A 6h 400VAC 3PH G black plug plug as standard The LVC hoist comes with a CEE 16A 4h 110VAC 3PH G black socket Electrotechnical adjustments may only be performed by authorised specialists EX...

Page 45: ...rhead materials handling equipment for lifting persons Do not use the hoist unless it is perfectly efficient even if the hoist still operates Do not use the emergency stop button to habitually stop hoist motion Do not carry out operations or manoeuvres on one s own initiative that do not fall within one s area of expertise and can compromise the safety of everyone Do not wear loose fitting clothes...

Page 46: ...d remove the excess load 15 Stop at intermediate heights to check if the structure is still in the required position 16 When the hoist is are at trim height apply a secondary safety if required Follow the instructions as given in the chapter safety instructions 17 Switch of the hoist main circuit breaker to avoid un intended operation 5 2 LOWERING AND DISCONNECTING THE LOAD It shall be noted that ...

Page 47: ...e This reduces the lifting height to 24 5 metres 5 4 TURN 1000kg SINGLE REEVE IN 2000kg DOUBLE REEVE EXE Rise chain hoist D8 1000kg single reeve DC and LVC can be turned in D8 2000kg double reeve DC and LVC The procedure to be performed is reported below 1 Make sure the lifting chain is just 100cm long before modifying the hoist 2 Reverse barycenter rotating hoist body hook of 180 as in figure bel...

Page 48: ... lifting chain through the new lift hooks pulley Make sure the chain is not twisted see figure 35 Figure 34 Replacement of the Chain hook 7 Re connect the chain to the aluminum frame block see figure 36 Figure 35 Re applying of the frame block 8 Run the chain minimum 2 meter through the lift hook to ensure good operation ...

Page 49: ...ation and congruence of CE marking and the data plate on the EXE Rise body Correspondence between the power supply and that provided for the hoists Any visible damage to the hoist body hook chain bag Quick Link and controller The value of the power supply is within the 10 limits of the nominal value Body work and Chain hook Connections to the hoist controller Chain bag connection Power and control...

Page 50: ...ic can be performed Frequent Inspections These inspections are visual examinations by the operator or other designated personnel Records of such inspections are not required The frequent inspections are to be performed monthly for normal service weekly to monthly for heavy service and daily to weekly for severe service and they should include those items listed in Table 14 Periodic Inspections The...

Page 51: ... Change over links are those links which stop on resp immediately at the inlet of the drive and reversing wheels at constant stroke when switching from lifting to lowering Beside the contact point of 2 links need sufficient lubrication Inspecting the chain and chain wheel The chain must be inspected at regular intervals but at least once annually in accordance with the stipulations of ISO 7592 and...

Page 52: ...nner pitch t of the individual link has increased in size by more than 5 as a result of wear The chain must also be replaced if the inner pitch 11t has increased in size by more than 2 along a measuring section of 11 chain links The lubricant shall sit at the contact points between to chain links as this part is subject to the utmost wear and tear Chain wheel inspection If the chain is found to ha...

Page 53: ...with a suitable rated captive spring hook Only rated hooks supplied by RWM should be used Any attaching devices should also be inspected Danged or worn devices should be discarded immediately and replace 6 3 PERIODICAL CONTROLS The hoist must be tested as often as deemed necessary based on usage logs or at least once a year Testing should be carried out by an authorised expert In case of heavy ser...

Page 54: ...l phenomena Testing must be carried out only by authorised personnel duly authorised for the purpose In addition to the above inspection and testing procedure a preventive maintenance program should be established to prolong the useful life of the hoist and maintain its reliability and continued safe use The program should include the periodic and frequent inspections with particular attention bei...

Page 55: ...ll as hazard protection instructions should be followed Before carrying out any kind of maintenance repair cleaning or any activity that requires a manual intervention on the machine disconnect the power supply to the hoist Ensure the power cannot be re connected to the hoist be securing or clearly marking the plug do not connect 7 1 CHAIN MAINTENANCE Use of commercial or other manufacturers chain...

Page 56: ...e resistant lubricant will do 7 2 BRAKE AND LIMIT SWITCH MAINTENANCE ADJUSTMENT EXE Rise chain hoist are equipped with an INTORQ brake 1 Measure the rotor thickness of the brake by means of a Vernier Caliper gauge See table below for allowable Values 2 If required exchange the entire rotor See chapter SPARE PART for further instruction 3 Check the air gap sL near the fixing screws between the arma...

Page 57: ...art d Wrong voltage or frequency d Use the voltage and frequency indicated on hoist identification plate e Low voltage e Check the power supply voltage f The brake does not open the brake power supply coil is open short circuited or broken circuit breaker blown f See item c g Excessive load g Reduce loading to the capacity limit of hoist as indicated on the identification plate 2 Chain moves in th...

Page 58: ... jogging or plugging This type of operation drastically shortens the motor and contactor life and causes excessive brake wear e Phase failure or unbalanced current in the phase e See item 1B f Brake dragging f Check brake 9 Hook fails to stop at either or both ends of travel a The limit switches do not open the circuits because they are stuck Limit switches not adjusted correctly a Check switch co...

Page 59: ...d D8 150kg DC LVC CODE DESCRIPTION CODE DESCRIPTION COVER GEAR BOX COVER ROTOR BRAKE FLANGE STATOR GEAR BOX HOUSING BRACKET GEAR BOX FLANGE FRAME BLOCK LOAD WHEEL HOUSING LIMIT SWITCH LOAD WHEEL FLANGE REVERSING CONTACTOR MOTOR HOUSE FUSES BODY SWIVEL HOOK RECTIFIER CHAIN SWIVEL HOOK TRASFORMER CHAIN STOP SCREW EXTERNAL CHAIN GUIDE LOAD WHEEL DOUBLE BRAKE ...

Page 60: ...00kg DC LVC CODE DESCRIPTION CODE DESCRIPTION COVER GEAR BOX COVER ROTOR BRAKE FLANGE STATOR GEAR BOX HOUSING BRACKET GEAR BOX FLANGE FRAME BLOCK LOAD WHEEL HOUSING LIMIT SWITCH LOAD WHEEL FLANGE REVERSING CONTACTOR MOTOR HOUSE FUSES BODY SWIVEL HOOK RECTIFIER CHAIN SWIVEL HOOK TRASFORMER CHAIN STOP SCREW EXTERNAL CHAIN GUIDE LOAD WHEEL DOUBLE BRAKE ...

Page 61: ...00kg DC LVC D8 2000kg DC LVC and D8 600kg DC LVC D8 1200kg DC LVC CODE DESCRIPTION CODE DESCRIPTION COVER GEAR BOX COVER ROTOR BRAKE FLANGE STATOR GEAR BOX HOUSING BRACKET GEAR BOX FLANGE FRAME BLOCK LOAD WHEEL HOUSING LIMIT SWITCH LOAD WHEEL FLANGE REVERSING CONTACTOR MOTOR HOUSE FUSES BODY SWIVEL HOOK RECTIFIER CHAIN SWIVEL HOOK TRASFORMER CHAIN STOP SCREW EXTERNAL CHAIN GUIDE LOAD WHEEL DOUBLE ...

Page 62: ...parated from all other metals before sending for recycling To dispose of hydraulic oil please refer to the product safety report or data sheet It is prohibited to pour rejected liquids such as oils circuit liquids etc on the ground or into drainage systems Please dispose of components or fluids that may be hazardous to health or the environment in a manner compliant with local regulations During o...

Page 63: ...63 64 10 DECLARATION MODELS The declaration of conformity completed dated and signed is attached to this manual This document is integral part of the manual ...

Page 64: ...4 EXE RISE CHAIN HOIST IS EXCLUSIVELY DISTRIBUTED BY LITEC ITALIA S R L Via Martin Luther King 70 I 31032 Casale sul Sile TV Italy Tel 390422997300 Fax 390422997399 www exetechnology com www litectruss com ...

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