Excell PWZ0142700.01 Operation Manual Download Page 14

M100135

Copyright © 2011 MAT Industries, LLC

14 - ENG

TROUBLESHOOTING GUIDE

• SAVE ALL INSTRuCTIONS

Problem

Cause

Correction

Engine will not start (see En-
gine Manual for further engine 
troubleshooting)

1� No fuel
2� Pressure builds up after two pulls on the 
recoil starter or after initial use�
3. Choke lever in the “No Choke” position.
4� Spark plug wire not attached�
5� Engine ON/OFF switch in OFF position�
6. Choke lever in the “Choke” position on 
a “hot” engine or an engine that has been 
exposed to thermal heat for a long period of 
time�

1� Add fuel�
2� Squeeze gun trigger to relieve pressure�

3. Move choke to the “Choke” position.
4� Attach spark plug wire�
5� Place engine ON/OFF switch in ON position�
6. Move choke to the “No Choke” position.

No or low pressure (initial use)

1� High pressure nozzle is not installed�

2� Low water supply�
3. Leak at high pressure hose fitting.
4� Nozzle obstructed�

5. Water filter screen clogged.
6� Air in hose�

7. Choke lever in the “Choke” position.
8� High pressure hose is too long�

1� See How to use Spray Wand instructions in the 
Operation Section�
2� Water supply must be at least 5 GPM @ 20 PSI�
3� Repair leak� Apply sealant tape if necessary�
4� See Nozzle Cleaning instructions in the Mainte-
nance section�
5. Remove and clean filter.
6� Turn off the engine, then the water source� 
Disconnect the water source from the pump inlet 
and turn the water source on to remove all air 
from hose� When there is a steady stream of water 
present, turn water source off� Re-connect water 
source to pump inlet and turn on water source� 
Squeeze trigger to remove remaining water� 
7. Move choke to the “No Choke” position.
8� use high pressure hose under 100 feet�

Will not draw chemicals

1� Low pressure soap nozzle not installed�

2. Chemical filter clogged.
3� Chemical screen not in cleaning solution�

4� Chemical too thick�

5� Pressure hose too long�

6� Chemical build up in chemical injector� 

1� See How to use Spray Wand paragraph in the 
Operation Section�
2. Clean filter.
3� Make sure end of chemical hose is fully sub-
merged into cleaning solution�
4� Dilute chemical� Chemical should be in the 
same consistency as water�
5� Lengthen water supply hose instead of high 
pressure hose�
6� Have parts cleaned or replaced by AWSC� 

No or low pressure (after period 
of normal use)

1� Worn seal or packing�
2� Worn or obstructed valves�
3� Warn unloaded piston� 

1� Have replaced by AWSC�
2� Have replaced by AWSC�
3� Have replaced by AWSC�

Water leaking at gun/spray 
wand connection

1� Worn or broken O-ring�
2� Loose hose connection�

1� Check and replace�
2� Tighten�

Water leaking at pump

1� Loose connections�
2� Piston packing worn�
3� Worn or broken O-rings�
4� Pump head or tubes damaged from freezing�

1� Tighten�
2� Have replaced by AWSC�
3� Have replaced by AWSC�
4� Have replaced by AWSC�

Pump Pulsates

1� Nozzle obstructed�

1� See Nozzle Cleaning paragraph in the Mainte-
nance section for the correct procedure�

AWSC= Authorized Warranty Service Center

Summary of Contents for PWZ0142700.01

Page 1: ...powermate com TABLE OF CONTENTS Safety Guidelines Definitions 2 Consumer Safety Information 2 Important Safety Instructions 2 5 Specifications 6 Carton Contents 6 Assembly Instructions 6 7 Operating...

Page 2: ...ections 4442 and 4443 of California Public Re sources Code unless the engine is equipped with a spark arrester as defined in section 4442 and maintained in effec tive working order Spark arresters are...

Page 3: ...hich could cause injury to skin eyes or lungs Use only cleaning fluids specifically recommended for high pres sure washers Follow manufacturers recommendations Do not use chlorine bleach or any other...

Page 4: ...not start after two pulls squeeze trigger of gun to relieve pump pressure Pull starter cord slowly until resistance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury The...

Page 5: ...y may not be able to recognize the hazards of this product WARNING RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT Use of acids toxic or corrosive chemical poisons insecti cides or any kind of...

Page 6: ...move handle from beneath unit Fig 2 ASSEMBLY INSTRUCTIONS Save all instructions 1 Locate and remove all loose parts from the carton Fig 1 2 Cut four corners of the carton from top and bottom and lay t...

Page 7: ...gun Tighten securely Fig 6 NOTE The pump on this unit is maintenance free and requires no oil if there is a problem with the pump contact an Authorized Service Center WARNING RISK OF BURSTING Use a ti...

Page 8: ...ngine manual for location and operation of engine controls Choke Control Opens and closes carburetor choke valve Starter Grip Pulling starter grip operates recoil starter to crank engine Engine Switch...

Page 9: ...ets or animals Serious injury will occur WARNING RISK OF FLUID INJECTION Do NOT attempt to change nozzles while pressure washer is run ning Turn engine off before changing nozzles 1 Pull back the quic...

Page 10: ...mal flesh which could result in amputation or other serious injury Leaks caused by loose fittings or worn or damaged hoses can result in injection injuries DO NOT TREAT FLUID INJECTION AS A SIMPLE CUT...

Page 11: ...PERTY DAMAGE Failure to do so could cause damage to the pump 10 Remove all air from the pump and high pressure hose by depressing trigger until a steady stream of water is present 11 Start engine See...

Page 12: ...nd followed If the pressure washer is used in unusual conditions such as high temperatures or dusty conditions more frequent maintenance checks will be required ENGINE Consult the Engine Owners Manual...

Page 13: ...rough the pump as outlined in the steps below NOTE Using a pump protector winterizer RV antifreeze or windshield washer fluid is to provide proper lubrication to the internal seals of the pump regardl...

Page 14: ...water source on to remove all air from hose When there is a steady stream of water present turn water source off Re connect water source to pump inlet and turn on water source Squeeze trigger to remov...

Page 15: ...e Low Pressure Black 33 E104587 1 Cover Pump Bottom IC2 12 E104591 1 Assembly Handle Vette 34 1 1 Pump IC2 13 E104430 1 Assembly Engine 180cc RATO R180 3 35 1 1 Shaft Couple Spline 14 E104811 1 Gun Pr...

Page 16: ...2011 MAT Industries LLC 16 ENG PARTS LIST EXPLODED VIEW Pressure Washer Item E104480 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3 4 5 24 25 31 30 32 33 34 37 38 27 28 43 26 27 28 29...

Page 17: ...Ring Radial 20 5 2 O ring Custom Head Pump Body IC2 8 3 2 O ring Journal Body IC2 21 1 Thermal Relief IC2 9 3 2 Seal 16mm IC2 22 1 Pulse Hose IC2 10 3 2 Assembly Journal Body and Bushing IC2 23 1 Ass...

Page 18: ...used solely for consumer applications and does not apply if the product is used for commercial or business applications or as rental equipment The Company will not pay for repairs or adjustments to th...

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