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112601_1211

3-1

ASSEMBLY INSTRUCTION

These instructions apply to the assembly of the Excel Two

Bag Catcher to an Excel 42", 46", 48" and 54" mower.

It is intended that these units be installed by trained Excel

service personnel. If additional assistance is required, contact
the Excel Customer Service Department.

Directions given in these instructions, for example left and

right, refer to direction while seated on the mower.

Before proceeding, read thru the following instructions to

familiarize yourself, while at the same time identify and
inventory kit parts supplied.

Unpack and inspect all parts. Notify carrier of any shipping

damages immediately.

Parts list – 42" & 46"

NOTE: 

It will be necessary to replace the right hand

mower blades when using this catcher. The catcher does
not include these blades.

 Therefore, you must order the

mower blades separately. Order one of part number 

793935

when attaching the catcher to a 42" deck. Order one of part

 

number 

602414

Y

 when attaching the catcher to a 46" deck.

Parts list – 48"

Parts list – 54"

Part No.

Description

Qty

N/A

CATCHER BAG ASSEMBLY

2

112679

PLATE, HITCH MOUNT

1

705954

CS .500-13 X 1.25 HX G Z

1

036244

CS .375-16 X 1.00 HX G5

6

112677

FRAME BRACE, LH

1

767954

FW .406 x .812 x .060

20

112678

FRAME BRACE, RH

1

054502

NT .375-16

8

080655

CS .376-16 X 1.50 HX G5

2

767962

FW .531 X 1.063 X .09

6

112707

SHIELD

1

008193

NT .500-13 UNT LK

3

111544

WEIGHT PLATE

6

111462

DEFLECTOR

1

077859

CS .500-13 X 3.25 HX G5

2

112449

CHUTE PLATE

1

112655

CATCHER SUPPORT

1

602666

6.00" X 31.0" FLEX TUBE

1

602577

CATCHER CHUTE

1

N/A

2 BAG CATCHER

1

034272

NT .312-18

2

086660

NT .375-16 NY

2

025395

CB .375-16 X 1.00

2

036236

CS .312-18 X 1.00

2

768523

FW .343 X .687 X .051

4

112680

FRAME BRACE, LH ROPS

1

112681

FRAME BRACE, RH ROPS

1

077859

CS .500-13X3.250 HX G5

4

023317

NT .500-13 UNT LK G8 ZN

4

773275                                      

BUSHING SPACER

2

000398

CLAMP

1

016410

CS .375-16 X 2.00 G5 ZN

1

016899

NT .375-16 HXFLK ZN

1

Part No.

Description

Qty

N/A

CATCHER BAG ASSEMBLY

2

112679

PLATE, HITCH MOUNT

1

705954

CS .500-13 X 1.25 HX G Z

1

036244

CS .375-16 X 1.00 HX G5

6

112677

FRAME BRACE, LH

1

767954

FW .406 x .812 x .060

20

112678

FRAME BRACE, RH

1

054502

NT .375-16

8

080655

CS .376-16 X 1.50 HX G5

2

767962

FW .531 X 1.063 X .09

6

112707

SHIELD

1

008193

NT .500-13 UNT LK

3

111544

WEIGHT PLATE

6

111462

DEFLECTOR

1

077859

CS .500-13 X 3.25 HX G5

2

112655

CATCHER SUPPORT

1

602677

6.00" X 31.0" FLEX TUBE

1

N/A

2 BAG CATCHER

1

034272

NT .312-18

3

086660

NT .375-16 NY

2

025395

CB .375-16 X 1.00

2

036236

CS .312-18 X 1.00

3

768523

FW .343 X .687 X .051

6

602594

CATCHER CHUTE

1

112454

CATCHER BAFFLE

1

112461

CATCHER CHUTE BRACE

1

795757

MOWER BLADE (16.50")

2

112680

FRAME BRACE, LH ROPS

1

112681

FRAME BRACE, RH ROPS

1

077859

CS .500-13X3.250 HX G5

4

023317

NT .500-13 UNT LK G8 ZN

4

113616

48" DECK TEMPLATE

1

773275                                      

BUSHING SPACER

2

000398

CLAMP

1

016410

CS .375-16 X 2.00 G5 ZN

1

016899

NT .375-16 HXFLK ZN

1

Part No.

Description

Qty

N/A

CATCHER BAG ASSEMBLY

2

112679

PLATE, HITCH MOUNT

1

705954

CS .500-13 X 1.25 HX G Z

1

036244

CS .375-16 X 1.00 HX G5

6

112677

FRAME BRACE, LH

1

767954

FW .406 x .812 x .060

20

Summary of Contents for Two Bag Catcher

Page 1: ...112601_1211 P O Box 7000 Hesston Kansas 67062 2097 Excel Two Bag Catcher 42 46 48 54 Decks Operator s Manual...

Page 2: ...t 2 112601_1211...

Page 3: ...112601_1211 c 1 Table of Contents General Information 1 1 Safety Precautions 2 1 Assembly Instruction 3 1 Operation 4 1 Maintenance Storage 5 1 Illustrated Parts List 6 1...

Page 4: ...c 2 112601_1211...

Page 5: ...has been made to your machine which is not reflected in this owner s manual or the parts manual see your Excel dealer for current information and parts Warranty registration The Delivery and Warranty...

Page 6: ...1 2 112601_1211...

Page 7: ...n the vicinity Remember the operator is responsible for accidents or hazards occurring to other people or their property Evaluate the terrain to determine what accessories and attachments are needed t...

Page 8: ...2 2 112601_1211...

Page 9: ...G5 2 112449 CHUTE PLATE 1 112655 CATCHER SUPPORT 1 602666 6 00 X 31 0 FLEX TUBE 1 602577 CATCHER CHUTE 1 N A 2 BAG CATCHER 1 034272 NT 312 18 2 086660 NT 375 16 NY 2 025395 CB 375 16 X 1 00 2 036236 C...

Page 10: ...supplied template with the front surface of the deck and edge of discharge opening Figure 3 1 Mark the deck by tracing the inside edge of the template and trim the opening Figure 3 1 Grind cut edges s...

Page 11: ...18 ft lbs 160 01 Nm 54 Decks Remove the right blade and replace with the blades included with the catcher Torque blades to 118 ft lbs 160 01 Nm Figure 3 4 WARNING Failure to correctly torque the bolt...

Page 12: ...ese parts as they will be used if the catcher is ever removed from the mower Attach the throttle cable using the new clamp spacer and hardware to the right frame brace Figure 3 10 17 Slide the lid ass...

Page 13: ...onnect the negative battery cable WARNING Do not operate deck without discharge chute or complete catcher system in place Figure 3 9 Figure 3 10 Figure 3 11 Remove bracket clamp and hardware from engi...

Page 14: ...3 6 112601_1211 Figure 3 14 Elastic Latch Frame edge...

Page 15: ...the ignition switch and be sure blades have stopped before clean ing the discharge chute and transfer tube areas WARNING Never place hands or feet into the dis charge area The mower blade is relative...

Page 16: ...4 2 112601_1211 Figure 4 3 Upper tube Inlet tube Clamp...

Page 17: ...NEVER operating mower deck unless Both bags are installed Hood is lowered and latched Upper tube is in place on the discharge chute out let and on the catcher lid intake tube and clamped Figure 5 1 a...

Page 18: ...5 2 112601_1211...

Page 19: ...112601_1211 6 1 Illustrated Parts List Table of Contents 2 Bag Catcher 6 2 Plastic Lid 602603 6 4 Frame Adapter 6 6 42 46 Deck Adapter 6 8 48 Deck Adapter 6 10 54 Deck Adapter 6 12...

Page 20: ...6 2 112601_1211 2 Bag Catcher 1 2 6 3 4 5 7 8 8 9...

Page 21: ...02603 1 PLASTIC LID ASSEMBLY 2 602600 1 LID ELBOW CHUTE 3 059832 1 NT 10 24 HX NL ZN 4 602830 1 SNAP FASTENER 5 060723 1 MS 10 24 X 500 TH SL BO 6 602599 1 FRAME 7 058776 2 NT 312 18 HX NL ZN 8 768523...

Page 22: ...6 4 112601_1211 Plastic Lid 602603 1 2 3 4 5 6 7 8 9...

Page 23: ...IPTION 1 602601 1 CATCHER VENT GUARD 2 602632 1 MADE IN USA DECAL 3 602635 1 TURN OFF WARNING DECAL 4 602633 1 HEARING PROTECTION DECAL 5 602634 1 HOSE WEAR DECAL 6 602602 1 ELASTIC LATCH 7 603858 1 R...

Page 24: ...6 6 112601_1211 Frame Adapter 2 3 5 2 6 12 14 10 11 19 23 19 22 19 7 8 4 10 11 9 12 9 10 18 19 9 11 10 11 10 13 10 17 21 1 20 10 23 23 19 19 19 16 15 10 Muffler Guard 19 24 10 11 25 26 10 27 10 28...

Page 25: ...9 036244 6 CS 375 16 X 1 000 HX G5 10 767954 18 FW 406 X 812 X 060 SAE 11 054502 8 NT 375 16 HX GRD 5 ZNY 12 080655 2 CS 375 16 X 1 500 HX G5 13 112677 1 LS FRAME BRACE 14 112678 1 RS FRAME BRACE 15 1...

Page 26: ...6 8 112601_1211 42 46 Deck Adapter 2 1 3 4 5 6...

Page 27: ...ter NOTES INDEX NO PART NO QTY DESCRIPTION 1 602666 1 6 00 X 31 0 FLEX TUBE 2 602577 1 CATCHER CHUTE 3 086660 2 NT 375 16 HX G5 ZN NY 4 767954 2 FW 406 X 812 X 060 SAE 5 112449 1 42 46 CHUTE BRACE 6 0...

Page 28: ...6 10 112601_1211 48 Deck Adapter 1 2 3 4 9 5 6 7 5 10 8 11 11 EXISTING DECK HARDWARE 1...

Page 29: ...94 1 48 CATCHER CHUTE 3 112461 1 CATCHER CHUTE BRACE 4 034272 1 NT 312 18 HX G5 ZN 5 768523 2 FW 343 X 687 X 051 080 HD ZN YL 6 086660 2 NT 375 16 HX G5 ZN NY 7 767954 2 FW 406 X 812 X 060 SAE HRD ZN...

Page 30: ...6 12 112601_1211 54 Deck Adapter 1 2 3 4 9 5 6 7 5 10 8 11 1 EXISTING DECK HARDWARE...

Page 31: ...602595 1 54 CATCHER CHUTE 3 112462 1 54 CHUTE BRACE 4 034272 1 NT 312 18 HX G5 ZN 5 768523 2 FW 343 X 687 X 051 080 HD ZN YL 6 086660 2 NT 375 16 HXZY NL 7 767954 2 FW 406 X 812 X 060 SAE HRD ZN 8 025...

Page 32: ...6 14 112601_1211...

Page 33: ...2681 6 7 112707 6 7 602416 6 13 602577 6 9 602594 6 11 602595 6 13 602596 6 7 602599 6 3 602600 6 3 602601 6 5 602602 6 5 602603 6 3 602611 6 7 602632 6 5 602633 6 5 602634 6 5 602635 6 5 602666 6 9 6...

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