Excalibur EWR 5075C Installation And User Manual Download Page 13

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REVERSE OSMOSIS INSTALLATION AND USER GUIDE 

 

BARRIE 

 ONTARIO 

 CANADA     705.733.8900     WWW.EXCALIBURWATER.COM

 

 

START UP INSTRUCTIONS 

 

Sanitize the system with good quality unscented liquid chlorine household bleach and follow the 
sanitizing instruction given in maintenance section of this manual. 

 

Slowly open the feed water valve counterclockwise and inspect plumbing for leaks. 

 

Fully open the holding tank valve. 

 

Let the system to fill holding tank and when system automatically shuts off, then open the faucet to 
drain all water stored in holding tank. Repeat this step 2 more times. 

 

Do not use the water of first three full holding tanks. 

CAUTION: The Reverse Osmosis Membrane is shipped with a preservative in it (0.5% sodium 
metabisulfite). This will be rinsed out with the first water produced. Allow the Holding Tank to fill 
(overnight) and discard the first three full tanks of production. 

When the Faucet is first opened, expect air and carbon fines (very fine black powder) from the In-Line 
Activated Carbon Post Filter to be rinsed out. This is normal for the first tank of water or after when In-
line filter is changed. 

 

OPERATION AND MAINTENANCE 

 

Tools Required 

 

 

 

 

Normal Operation 

Reverse Osmosis systems produce drinking water at relatively slow rates. Normal operation is to let the 
Reverse Osmosis Holding Tank fill with water and then draw water as is needed. When the pressure in 
the Reverse Osmosis Holding Tank falls to a given pressure (as the water is being used) the Automatic 
Shut-Off Valve (ASO Valve) will start water production and the Reverse Osmosis system will refill the 
Reverse Osmosis Holding Tank. When the Reverse Osmosis Holding Tank is full and no water is being 
used, the ASO Valve will automatically shut off the feed water to conserve water. The more water that is 
used (up to the capacity of the system) the better the Reverse Osmosis system will function. 

After periods of non-use, such as a week of vacation, it is better to empty the Reverse Osmosis Holding 
Tank and allow the Reverse Osmosis system to produce fresh water for use. 

 

1.

 

Basin Wrench or 10” Pipe Wrench 

2.

 

Low range air pressure gauge 

3.

 

Air Pump 

5.

 

Liquid Chlorine Bleach 

6.

 

Extra Plastic Tubing 

7.

 

Pan or Bucket 

Summary of Contents for EWR 5075C

Page 1: ...BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM REVERSE OSMOSIS SYSTEM EWR 5075C EWR 5075E ...

Page 2: ... Drain Restrictor 3 Water Requirements 3 Installation 3 Tools Required 3 Site Selection for Major Components 3 Installation Instructions 6 Piping and Instrumentation Drawing 11 Reverse Osmosis Stages 11 Start up Instructions 12 Operation and Maintenance 12 Normal Operation 12 Changing Filters 12 Changing In Line Activated Carbon Post Filter 14 Installation of Reverse Osmosis Membrane 14 Sanitizing...

Page 3: ...atment is necessary for membrane protection Reverse Osmosis Membrane The Reverse Osmosis Membrane is the heart of Reverse Osmosis filtration system The Reverse Osmosis system is designed to reduce the dissolved mineral content of the water Minerals picked up in the environment by the water are measured as Total Dissolved Solids TDS In the Reverse Osmosis process dissolved minerals are separated fr...

Page 4: ...NTU Hardness CaCo3 170 mg L 10 gpg Iron Fe 0 1 mg L Manganese Mn 0 05 mg L Hydrogen Sulfide H2S 0 00 mg L INSTALLATION Tools Required Site Selection for Major Components The Reverse Osmosis System was designed to fit under a sink however because of space limitations or other reasons the Reverse Osmosis system s flexible design allows for other locations When determining the location of your Revers...

Page 5: ...4 REVERSE OSMOSIS INSTALLATION AND USER GUIDE BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM Under Sink Installation ...

Page 6: ...5 REVERSE OSMOSIS INSTALLATION AND USER GUIDE BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM Remote Installation Basement ...

Page 7: ... Installation in the basement is also an option one location is near the laundry utility sink where cold potable water and rain access are handy The mounting location should allow adequate clearance and accessibility for Reverse Osmosis cartridge changes Feed Water Connection The feed water has the option of angle valve adapter or self piercing saddle valve The Reverse Osmosis Feed Water Saddle Va...

Page 8: ... piece of tape over the area to be drilled to help prevent chipping Drill a pilot hole for the porcelain cutter Use the pilot drill supplied with the kit or a carbide tipped drill When drilling the 1 2 hole drill slowly and carefully the porcelain chips easily After drilling clean the area well Iron fillings if left in place can cause rust stains Drilling a Counter top NOTE The counter top must be...

Page 9: ...the nut onto the reverse osmosis tubing Insert the ferrule and tube insert onto tubing Place the tubing onto the exposed threads of the reverse osmosis feed self piercing saddle valve Screw the nut onto the Reverse Osmosis feed water ball valve Note Keep the pipe pressurized while piercing with T handle after installation Angle Valve Adapter Identify the cold line Shut the faucet supply valve off ...

Page 10: ...on tape three times around the male outlet thread Wrap in the direction of the threads The tape will act as a thread sealant Screw on the Reverse Osmosis Holding Tank Shut Off Valve Locate the 3 8 Reverse Osmosis Tubing Firmly press one end into the Reverse Osmosis Holding Tank Shut Off Valve and the other end into the tee The fittings will grab the Reverse Osmosis tubing and seal it in place Make...

Page 11: ...y Use a battery powered or properly grounded drill Using the Clamp port as a drill guide drill a 7 32 hole through the wall of the drain pipe Locate the 3 8 Drain Tubing connected to the Reverse Osmosis System Route to the Reverse Osmosis tubing to the Drain Clamp and trim to length Insert the tubing into the Drain Clamp CAUTION The lowest point of the line should be the point of connection to the...

Page 12: ... STAGES EWR 5075C Stage Description 1St Sediment Filter 5 Micron 2nd Carbon Block 10 Micron 3rd Carbon Block 5 Micron 4th RO Membrane 75GPD 5th Coconut Shell Carbon Polisher EWR 5075E Stage Description 1St Sediment Filter 5 Micron 2nd Carbon Block 10 Micron 3rd Carbon Block 5 Micron 4th RO Membrane 75GPD 5th Enalka Filter 6th Coconut Shell Carbon Polisher ...

Page 13: ...ed Carbon Post Filter to be rinsed out This is normal for the first tank of water or after when In line filter is changed OPERATION AND MAINTENANCE Tools Required Normal Operation Reverse Osmosis systems produce drinking water at relatively slow rates Normal operation is to let the Reverse Osmosis Holding Tank fill with water and then draw water as is needed When the pressure in the Reverse Osmosi...

Page 14: ...Osmosis Feed Water Ball Valve by turning fully clockwise and open the Reverse Osmosis Dispensing Faucet by lifting the handle Allow the Reverse Osmosis Holding Tank to empty Loosen and remove the Reverse Osmosis Sediment Pre filter and the Activated Carbon Pre filter Housings Wash the inside of the Reverse Osmosis Housings using a mild detergent and a soft cloth Do not use abrasive cleaners or pad...

Page 15: ...the Reverse Osmosis Faucet is first opened expect air and carbon fines very fine black powder from the new Reverse Osmosis Post Filter to be rinsed out This is normal for the first tank of water At time of start up and each time the Reverse Osmosis filters are changed the Reverse Osmosis system should be sanitized Installation of Reverse Osmosis Membrane Remove the Reverse Osmosis Membrane Housing...

Page 16: ...on as the water begins to come out of the Reverse Osmosis Dispensing Faucet close the Faucet Let stand for 15 minutes NOTE During this time check the Reverse Osmosis system carefully for leaks At the end of 15 minutes CLOSE the Reverse Osmosis Feed Water Ball Valve and open the Reverse Osmosis Dispensing Faucet Allow the Reverse Osmosis Holding Tank to completely drain Fully close the feed water v...

Page 17: ...iscussions ppm mg l Reverse Osmosis Membranes are rated by the amount of dissolved solids that are rejected This rating is a ration of the TDS in the feed water to the TDS in the product water and is reported as Percent Rejection If the feed water contained 100 ppm of TDS and the product water contained 10 ppm of TDS 90 ppm have been rejected and the reject ration is 90 Percent Rejection Feed TDS ...

Page 18: ...estrictor is plugged j Clear or replace Drain Restrictor k The check valve is stuck k Free the check valve l ASO valve is malfunctioning l Replace ASO valve 2 Low pressure at the Reverse Osmosis Dispensing Faucet a In Line activated carbon post filter is plugged a Replace post filter b Air pre charge in the Reverse Osmosis Holding Tank is too low b Empty water from holding tank with faucet open ad...

Page 19: ...ne f The product water and drain water lines are reversed f Correct plumbing g Drain restrictor is clogged g Clear or replace RO drain restrictor h ASO valve is not closing h Repair or replace the RO ASO valve components i New In line or activated Carbon Pre filter not rinsed completely i Flush with several full tanks of product water j The RO feed water TDS has increased j RO feed water TDS will ...

Page 20: ... TFC75 Membrane Element 2 x10 75GPD 3 Years 5 SMF AICRO Coconut Shell Carbon 2 x10 Polishing Filter 6 months 6 RO F104 Designer Chrome Faucet N A 7 RO TNK 5 Holding Tank N A 8 RO A13 Tank Ball Valve N A 9 RO FR300EZ Drain Flow Control 300ml N A 10 RO MEMHOUS Membrane Housing with Cap N A 11 FH 10SC025 Clear Housing 2 5 x10 N A 12 FH 10SW025 White Housing 2 5 x10 N A 13 RO A21 2 5 x2 Mounting Clip ...

Page 21: ...20 REVERSE OSMOSIS INSTALLATION AND USER GUIDE BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM EWR 5075C ...

Page 22: ...Years 5 SMF REM2X10C Enalka pH Neutralizer Filter 1 Year 6 SMF AICRO Coconut Shell Carbon 2 x10 Polishing Filter 6 months 7 RO F104 Designer Chrome Faucet N A 8 RO TNK 5 Holding Tank N A 9 RO A13 Tank Ball Valve N A 10 RO FR300EZ Drain Flow Control 300ml N A 11 RO MEMHOUS Membrane Housing with Cap N A 12 FH 10SC025 Clear Housing 2 5 x10 N A 13 FH 10SW025 White Housing 2 5 x10 N A 14 RO A21 2 5 x2 ...

Page 23: ...22 REVERSE OSMOSIS INSTALLATION AND USER GUIDE BARRIE ONTARIO CANADA 705 733 8900 WWW EXCALIBURWATER COM EWR 5075E ...

Page 24: ...r General Provisions The above warranties are effective provided the Reverse Osmosis System is operated at water pressures not exceeding 125psi and at water temperatures not exceeding 120 F also provided that the RO system is not subject to abuse misuse alteration neglect freezing accident or negligence and provided further that the RO system is not damaged as the result of any unusual force of na...

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