Exalto MD1 223KGO Manual Download Page 1

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ITEM NO. XA2125/2126

WIPER SYSTEMS

Exalto windscreen

wiper type 223KGO

Summary of Contents for MD1 223KGO

Page 1: ...ITEM NO XA2125 2126 WIPER SYSTEMS Exalto windscreen wiper type 223KGO...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Page 6: ...The wipe arc is adjustable from 40 to 90 with steps of 5 The matching Exalto MD1 PU pantograph arms are adjustable in length up to 450mm to set the wipe area accurately The motor has insulated earth r...

Page 7: ...trical data 24 Volt Torque max 25 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 40 rpm high speed 60 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 14 g...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121 127 134 45...

Page 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Page 11: ...rm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 9 0 Bearing Dogbone Nut M10 Tightening 33Nm 24ft lbs N Tightening Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin...

Page 12: ...rk position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self parki...

Page 13: ...one solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wiped area is not optimal th...

Page 14: ...iper on the glass 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking position 7 If necessary repeat steps...

Page 15: ...eplace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the glass see 5 4 1 3 Unscrew the nut see 7 1 on the motor shaft see 7 1 and remove the...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Page 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 23 22 13 24 21 20 25 7 9 6 15 5 4 18 2 11 10 15 1 12 13 14 19 3 16 17 8 18 MANUAL WIPER SYSTEMS...

Page 19: ...37 S235JR 0 269 3 3 SS Flathead bolt M6 16 0965HA40 6016 1 4401 SS316 0 005 2 1 Motor 12Volt 23Nm 2100 0230 12 Material not specified 1 100 1 1 Housing 223 Bored 17mm 2100 104 1 0037 S235JR passivated...

Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 223KG MANUAL WIPER S...

Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Page 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Page 24: ...top self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper on relay...

Page 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 223KG MANUAL WI...

Page 26: ...mps heaters is not supplied in standard equipment Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B...

Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Page 28: ...e Netherlands 31 0 184 615 800 wipers exalto com Hereby declares that Exalto windscreen wiper type 223KGO formerly 235KG complies to the following harmonised standards Pleasure yachts electric systems...