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Exalto MD1 223BDS Manual Download Page 19

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Pos. Park/QTY.

Description

PartNo/Note

Material

Weight

23

1

circlip 6mm

6799A4006

1.4401 - SS316

0.000

22

1

Liner M20x1mm 

2100.326

Brass

0.092

21

1

Wisas Ø12 + lever st38 wd=20 2100.364_A

1.4401 - SS316

0.125

20

2

Rubber ring Ø36.5×21×2mm

2197.095

Rubber

0.001

19

1

Wishoekschijf

2100.930 

1.0037 (S235JR)

0.269

18

1

Self-locking nut

0985A408

1.4401 - SS316

0.006

17

1

Motor 12Volt 23Nm

2100.023012

Material <not specified>

1.100

16

1

Washer

0125A420

1.4401 - SS316

0.017

15

1

Washer

0125A408

1.4401 - SS316

0.002

14

1

Hexagon bolt

0933A408030

1.4401 - SS316

0.018

13

2

Nut M20x1

2100.350

1.4401 - SS316

0.003

12

1

Nut M8 flat

0439A408

1.4401 - SS316

0.003

11

1

Nut M10 SW 13

2100.354

1.4401 - SS316

0.003

10

2

PA6.6 bearingØ8×10×10 

2100.926 

PA66 - GF30

0.000

9

1

Wishoekpen 

2100.920 

1.4401 - SS316

0.013

8

1

Wishoekschijf sticker 

2100.931

PE High Density

0.000

7

1

Weathercap M20

2100.361

Rubber

0.005

6

2

Nut M8

0934A408

1.4401 - SS316

0.005

5

1

Connecting rod Ø10 L=85mm

2100.936

-

0.050

4

1

circlip 12mm

0471A2012

1.4401 - SS316

0.000

3

2

filling ring

2100.400

1.4401 - SS316

0.001

2

3

SS Flathead bolt M6×16

0965HA406016

1.4401 - SS316

0.005

1

1

Housing 223 Bored Ø17mm

2100.104

1.0037 (S235JR) passivated 0.488

7.2 Parts list

Pos

QTY.

  Description  

Part nr/Note

1

1

Wiper Housing for 223

2100.104

2

3

SS Flathead bolt M6×16

0965HA406016

3

2

Plain washer s.s. M12x1,0

2100.400

4

1

circlip 12mm

0471A2012

5

1

Connecting rod Ø10 L=85mm

2100.936

6

2

Nut s.s. M8 A4 din934

0934A408

7

1

Weathercap M20

2100.361

8

1

Sticker arc disc 235KK/KD/KG/KJ/BD

2100.931

9

1

Linking pen M8 235KK/KD/KG/KJ/B

2100.920

10

2

PA6.6 bearingØ8×10×10 

2100.926

11

1

Nut M10 SW 13

2100.354

12

1

Nut M8 fl at

0439A408

13

2

Nut M20x1

2100.350

14

1

Hexagon bolt, Din933-A4-M8x30

0933A408030

15

1

Ring-DIN125A-A4-M8

0125A408

16

1

Ring-DIN125A-A4-M20

0125A420

17

1

Motor 12Volt 23Nm

2100.023012

1

Motor 24Volt 25Nm

2100.025024

18

1

Self-locking nut

0985A408

19

1

Arc disc for wiper235KK/KD/KG/KGV/KJB/BD

2100.930

20

2

Rubber ring Ø36.5×21×2mm

2197.095

21

1

Driven s lever bh = 20

2100.364_A

1

Driven s lever bh = 35

2100.360_A

1

Driven s lever bh = 55

2100.366_A

1

Driven s lever bh = 75

2100.368_A

1

Driven s lever bh = 100

2100.370_A

1

Driven s lever bh = 125

2100.372_A

22

1

Liner M20x1mm bh = 20

2100.326

1

Liner M20x1mm bh = 35

2100.321

1

Liner M20x1mm bh = 55

2100.327

1

Liner M20x1mm bh = 75

2100.328

1

Liner M20x1mm bh = 100

2100.329

1

Liner M20x1mm bh = 125

2100.331

23

1

circlip 6mm

6799A4006

19

Exalto type 223BDS

MANUAL WIPER SYSTEMS

Summary of Contents for MD1 223BDS

Page 1: ...ITEM NO XA2165 XXS 2166 XXS WIPER SYSTEMS Exalto windscreen wiper type 223BDS...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and pa...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...l or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before installa...

Page 6: ...th steps of 5 Standard this model is supplied for a bulkhead thickness of either 20 35 55 75 100 or 125mm The matching Exalto MD1 Pendulum arms are adjustable in length to set the wipe area accurately...

Page 7: ...urn 2 2 Electrical data 24 Volt Torque max 25 Nm Voltage 24 Volt Current 1 5 A Power consumption max 36 W Number of revolutions Low speed 40 rpm high speed 60 rpm Recommended cable 5 wires 1 mm 16 g o...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...114 124 155 145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 47 71 79 86 94 117 110 102 125 133 141 149 157 54 60 47 40 60 67 74 80 100 94 87 107 114 121...

Page 10: ...le with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow blow fuse of 6 A 12 Volt or 4 A...

Page 11: ...the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 9 0 Bearing Dogbone Nut M10 Tightening 33Nm 2 Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon...

Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Page 13: ...justments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wi...

Page 14: ...the wiper in the bulkhead 4 Run the motor brie y to check performance 5 Adjust the wiper arm to the correct length if necessary 6 Install the wiper arm in correct parking position 7 If necessary repea...

Page 15: ...t to replace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead or glass see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the disc se...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Page 17: ...nts are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken o...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 18 15 7 4 3 13 16 20 23 5 10 11 9 6 8 19 2 17 6 21 3 13 1 22 12 10 14 18 MANUAL WIPER SYSTEMS...

Page 19: ...4 1 0037 S235JR passivated 0 488 7 2 Parts list Pos QTY Description Part nr Note 1 1 Wiper Housing for 223 2100 104 2 3 SS Flathead bolt M6 16 0965HA406016 3 2 Plain washer s s M12x1 0 2100 400 4 1 ci...

Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 223BDS MANUAL WIPER S...

Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Page 23: ...cheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31...

Page 24: ...top self park 31b P Blue Positive 53a B Red To touch pad PS Wiper SB Wiper Red Black Self park Negative White High speed Yellow Low speed Battery Battery To pump solenoid Connector for wiper on relay...

Page 25: ...1 Switch 210342 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 223BDS MANUAL W...

Page 26: ...White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red WIPER 1 WIPER 2 POWER SUPPLY PUMP WASH CAN BUS CABLE CAVOT8XX05 L 5 mt 1 2 CONTROL 210321224 W P RELAY BOX SR...

Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Cab...

Page 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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