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Exalto 2178.085, Manual

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Exalto 2178.085 Manual Download Page 19

24

16

23

10

9

20

22

21

2

3

1

6

4

8

18

15

6

5

16

13

19

12

11

7

17

14

Pos. Park/QTY.

Description

PartNo/Note

Material

Weight

24

2

Self-locking nut

0985A410

1.4401 - SS316

0.013

23

2

Weathercap M27

2100.359

Rubber

0.007

22

1

Sluitplaat RVS 280BS

2100.521

1.4401 - SS316

0.006

21

2

Sluitplaat nitril 280BS 

2100.511 

Rubber

0.007

20

8

Nut M27x1.5

2100.351

1.4401 - SS316

0.006

19

1

Connecting rod Ø10 L=324mm

2100.9234

Material <not specified>

0.194

18

1

Motor lever 280BS 

2197.077 

Gepassiveerd

0.172

17

1

Lock washer 10 mm

2100.412.L

1.4401 - SS316

0.002

16

5

Washer

0125A410

1.4401 - SS316

0.004

15

1

Nut M8

0934A408

1.4401 - SS316

0.005

14

3

Nut M10

0934A410

1.4401 - SS316

0.011

13

2

Hexagon bolt

0933A410035

1.4401 - SS316

0.034

12

2

Hexagon bolt

0933A410030

1.4401 - SS316

0.034

11

1

Connecting rod Ø10 L=60mm

2100.938

Material <not specified>

0.079

10

2

circlip 16mm

0471A2016

1.4401 - SS316

0.001

9

4

filling ring

2100.353

1.4401 - SS316

0.002

8

1

Idler spindle Ø16 + lever st=42 bh=25mm

2197.083_A

1.4404 - SS316 L

0.416

7

1

Driven spindle Ø16 Adjustable lever bh=25mm 2197.082_A

1.4404 - SS316 L

0.534

6

5

Lock washer 8mm

2100.414

1.4401 - SS316

0.002

5

1

Hexagon bolt

0933A408040

1.4401 - SS316

0.022

4

3

Hexagon bolt

0933A408020

1.4401 - SS316

0.020

3

1

Motor 24Volt 85Nm

2100.085024

Material <not specified>

3.000

2

2

Draadbus M27 x 1.5 wd 25

2100.344.025

-

0.448

1

1

Housing 280-2110BS

21.455.005.001 1.0037 (S235JR) passivated 2.376

7.2 Parts list

Pos

QTY.

  Description  EN 

Part nr/Note

1

1

Wiper housing for 280BS-2110BS

21.455.005.001

2

2

Liner M27 x 1.5 wd 25

2100.344.025

3

1

Motor 24Volt 85Nm

2100.085024

4

3

Hexagon bolt, Din933-A4-M8x20

0933A408020

5

1

Hexagon bolt, Din933-A4-M8x40

0933A408040

6

5

Lock washer M8

2100.414

7

1

Spindle with lever bh = 25mm

2197.082_A

8

1

Idler spindle with lever bh = 25mm

2197.083_A

9

4

Ring nylon Ø25xØ16x0,5mm

2100,353

10

2

circlip 16mm

0471A2016

11

1

Connecting rod Ø10 L=60mm

2100.938

12

2

Hexagon bolt, Din933-A4-M10x30

0933A410030

13

2

Hexagon bolt, Din933-A4-M10x35

0933A410035

14

3

Nut s.s. M10 A4 din934

0934A410

15

1

Nut s.s. M8 A4 din934

0934A408

16

5

Ring-DIN125A-A4-M10

0125A410

17

1

Lock ring M10x21mm

2100.412.L

18

1

Drive crank for 280BS

2197.077

19

1

Connecting rod Ø10 L=324mm

2100.9234

20

8

Nut M27x1.5 s.s.

2100.351

21

2

Coverplate Nitril 280BS

2100.511

22

1

Cover plate SSS 280BS

2100.521

23

2

Weathercap M27

2100.359

24

2

Nut s.s. nyloc M10 (A4)

0985A410

19

Exalto type 285BS

MANUAL WIPER SYSTEMS

Summary of Contents for 2178.085

Page 1: ...ITEM NO 2178 085 WIPER SYSTEMS Exalto windscreen wiper type 285BS ...

Page 2: ...ing of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialists can provide a comprehensive advice to ensure the system works accurately and to your wishes Should problems occur with the product it is always our main priority to solve it quickly and accurately ...

Page 3: ...t use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 final installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and park position 5 4 disassembly and assembly 7 1 assembly overview 7 2 parts list 7 3 connection table 7 4 wiring diagrams for switches and control systems 1 Introduction 2 Technical data 6 Troubleshoo...

Page 4: ...the electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is badly performed Dangers The installation and use of Exalto wipers will not inflict any personal dangers or damage provided that installation is done according to the procedures specified in the manual Ne...

Page 5: ...nel or cover Place a fuse see specifications sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before installation Make sure your working environment as well as the wiper parts are clean Check to be sure no parts are missing or damaged Use only high quality tools and have them within reach when installing H...

Page 6: ...ep less adjustable from 30 to 90 By standard the model can be supplied for a bulkhead thickness of 25 mm The matching Exalto HD2 P12 pantograph arms are fixed in length The motor has insulated earth return 1 2 Environmental factors Some materials used in the construction of the wiper motor maybe harmful to the environment e g copper These parts of the wiper may be re used or recycled No harmful sub...

Page 7: ...eed 40 rpm Recommended cable 5 wires 1 mm 16 g up to 7 5 m length or 2 mm 24 g up to 10 m length Recommended fuse 15 A slow blow Grounding Insulated earth return 2 3 Mechanical data Dimensions L x w x h 405 x 157 x 155 mm Shaft diameters Drive shaft Ø 27 mm at 60 mm ctrs Mounting In bulkhead 25 mm Bearing Bronze housing self lubricating Wiper arms Model HD2 P12 up to 1500 mm Wiper blades Up to 150...

Page 8: ...ragraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined Please contact your vendor to calculate your configuration more accurately Determine length of pantograph arm L L E D Get the maximum wiped area width W W 0 9 GW Find the intersection of L en W in th...

Page 9: ... the blade H Now the wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223 236 94 80 82 70 105 117 129 140 175 164 152 187 199 211 222 234 83 75 73 62 93 104 114 124 155 145 135 165 176 186 196 207 73 70 63 55 81 90 100 109 136 127 118 145 154 163 172 181 63 65 55 4...

Page 10: ...olour codes at page 19 Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 7 5 m Use larger diameters when using longer cable lengths greater than 7 5 m 3 Fit a slow blow fuse of 15 A 24 Volt in the main cable positive 4 Connect the switch to the wiper refer to the switch manual for installation 1 Switch on the power and test the motor briefly Wait until the mot...

Page 11: ...to make the 90 angles 2 Place the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 9 0 Bearing Dogbone Tighten Spindle Lever Pin Hexagon socket head cap screw Tightening 8Nm 6ft lbs Bearing Spacer Glass or Bulkhead Glass or Bulkhead Glass Glass Retaining Ring Tightening 16 3Nm 12ft lbs 3 Switch on the power and test the motor briefly again to check the wiped are...

Page 12: ...park position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self parking Do not use the wiper on a dry window excessive wear of the blades and the motor will occur in this case Because of the wide variety of wiper switches refer to the user manual for the installed sw...

Page 13: ... stripes across the glass In case of failure or adjustments have servicing done solely by qualified mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Changing the wiping arc and park position If the wiped area is not optimal the wipe arc and park position can be changed Always disconnect the electric before opening the housing 5 3 1 Adjusting the wi...

Page 14: ... Install the wiper arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Washer Motorlever Bolt M10x35 4x Dogbone Washer Nordlock Bolt M8x40 Nut M8 Tightening 17Nm 12ft lbs Nordlock Nut M10 tightening 33Nm 24ft lbs Nut M10 tightening 33Nm 24ft lbs Half Nut M10 ing 33Nm 24ft lbs Top mount RH Pt Park position Bottom mount LH Stb Park pos...

Page 15: ...replace the wiper follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 nr 18 and bolt nr 17 on the shaft nr 16 and remove the lever 4 For adjusting the wipe arc follow section 5 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper arm see 5 4 1 3 Disassemble the drive crank lever nr 1...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position is not correct Possible causes 1 The wiper arm was placed without parking the motor first Solution Remove the wiper arm Run the motor to the park position and re install the arm 2 The wipe arc is set w...

Page 17: ...oints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken or worn parts and adjust as required 17 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 24 16 23 10 9 20 22 21 2 3 1 6 4 8 18 15 6 5 16 13 19 12 11 7 17 14 18 MANUAL WIPER SYSTEMS ...

Page 19: ... 0933A408040 1 4401 SS316 0 022 4 3 Hexagon bolt 0933A408020 1 4401 SS316 0 020 3 1 Motor 24Volt 85Nm 2100 085024 Material not specified 3 000 2 2 Draadbus M27 x 1 5 wd 25 2100 344 025 0 448 1 1 Housing 280 2110BS 21 455 005 001 1 0037 S235JR passivated 2 376 7 2 Parts list Pos QTY Description EN Part nr Note 1 1 Wiper housing for 280BS 2110BS 21 455 005 001 2 2 Liner M27 x 1 5 wd 25 2100 344 025 ...

Page 20: ...to complex controllers Below you will find some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the specific switch or controller manual Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 20 MANUAL WIPER SYSTEMS ...

Page 21: ...h 2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 22: ...06425 SET as per following details which is wiper switch specific Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 22 MANUAL WIPER SYSTEMS ...

Page 23: ... scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 23 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS ...

Page 25: ... P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 26: ...low 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 26 MANUAL WIPER SYSTEMS ...

Page 27: ...H CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 27 Exalto type 285BS MANUAL WIPER SYSTEMS ...

Page 28: ...tric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlands 31 0 184 615 800 wipers exalto com Hereby declares that Exalto windscreen wiper type 285BS complies to the following harmonised standards Pleasure yachts electric systems NEN EN ISO 10133 2017 Ext...

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