Exalto 2120BS Manual Download

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WIPER

POWER

SUPPLY

PUMP

WASH

CAN BUS CABLE

CAVOT8XX05

L = 5 mt.

CONTROL
210321224

RELAY BOX

SRM2P

-M

PUMPS / HEATERS OUTPUT

-M

osit

ive 53a

low 53

ast

53b

Negat

ive 31

top 31b

Additional relay

box for heated

window operation

Switch panel 210321224-210351224:

Additional relay box for pumps/heaters is not supplied in standard equipment.

Function

Polarity

Motorcode

Switch code

Cable

High speed

53b

White

Low speed

Yellow

Negative

Black

Stop - self park

31b

Blue

Positive

53a

Red

MANUAL WIPER SYSTEMS

Summary of Contents for 2120BS

Page 1: ...ITEM NO 2178 120 WIPER SYSTEMS Exalto windscreen wiper type 2120BS...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Page 6: ...epless adjustable from 30 to 90 By standard the model can be supplied for a bulkhead thickness of 25 mm The matching Exalto HD2 P12 pantograph arms are xed in length The motor has insulated earth retu...

Page 7: ...9 rpm high speed 35 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 24 g up to 10 m long Recommended fuse 15 A slow blow Grounding Insulated earth return 2 3 Mechanical data Dimensions L x w x h 405 x...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...de H Now the wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223...

Page 10: ...lour codes at page 19 Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths greater than 10 m 3 Fit a slow...

Page 11: ...make the 90 angles 2 Place the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 9 0 Bearing Dogbone Tighten Spindle Lever Pin Hexagon socket head cap screw Tighte...

Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Page 13: ...stripes across the glass In case of failure or adjustments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Ch...

Page 14: ...Install the wiper arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Washer Motorlever Bolt M10x35 4x Dogbone Washer Nordlock Bolt M8x...

Page 15: ...hapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 nr 18 and bolt nr 17 on the shaft nr 16 and remove the lever 4...

Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...

Page 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 22 14 21 7 6 18 20 19 2 9 17 14 23 13 3 16 9 8 4 5 11 15 15 12 6 18 1 24 10 18 MANUAL WIPER SYSTEMS...

Page 19: ...SS316 L 0 416 4 1 Driven spindle 16 Adjustable lever bh 25mm 2197 082_A 1 4404 SS316 L 0 534 3 2 Lock washer 8mm 2100 414 1 4401 SS316 0 002 2 2 Draadbus M27 x 1 5 wd 25 2100 344 025 0 448 1 1 Housin...

Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...

Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 285BS MANUAL WIPER S...

Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...

Page 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...

Page 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS...

Page 25: ...P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 285BS MANUAL...

Page 26: ...ow 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Funct...

Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...

Page 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...

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Exalto 2120BS, Manual

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