Exalto 211255.35 Manual Download

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ITEM NO. 211255.35/211255.65 (12V) - 212455.35/212455.65 (24V)

WIPER SYSTEMS

Exalto windscreen

wiper type 255BS

Summary of Contents for 211255.35

Page 1: ...ITEM NO 211255 35 211255 65 12V 212455 35 212455 65 24V WIPER SYSTEMS Exalto windscreen wiper type 255BS...

Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...

Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 final installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and...

Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...

Page 5: ...l or cover Place a fuse see specifications sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...

Page 6: ...0 to 90 By standard the model can be supplied for a bulkhead thickness of 35 mm and 65 mm The matching Exalto HD1 P10 pantograph arms have adjustable arms between 750 and 1000 mm in length The motor h...

Page 7: ...ctrical data 24 Volt Torque max 55 Nm Voltage 24 Volt Current 4 A Power consumption max 96 W Number of revolutions Low speed 38 rpm high speed 60 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 14 g u...

Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...

Page 9: ...the wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223 236 94...

Page 10: ...Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths 3 Fit a slow blow fuse of 8 A 12 Volt or 6 A 24 Volt...

Page 11: ...ce the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 9 0 9 0 Bearing Dogbone Nut M10 Tightening 33Nm Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon...

Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...

Page 13: ...stripes across the glass In case of failure or adjustments have servicing done solely by qualified mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 C...

Page 14: ...bulkhead 4 Run the motor briefly to check performance 5 Install the wiper arm in correct parking position Tigh Pin Bolt M10x35 Dogbone Washer Half Nut M10 tightening 33Nm 24ft lbs Motorlever Nordlock...

Page 15: ...follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the shaft and remove the lever 4 For adjus...

Page 16: ...he voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position i...

Page 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...

Page 18: ...7 Drawings Schematics 7 1 Assembly overview 20 22 19 12 8 6 18 17 7 2 3 1 6 8 5 4 26 14 25 21 15 16 10 5 5 11 23 13 21 9 23 24 27 18 MANUAL WIPER SYSTEMS...

Page 19: ...0 010 2 1 Motor 12Volt 55Nm 2100 1255RHD A 3 2315 EN AW 6082 1 830 1 1 Housing 255BS 2197 035 1 0037 S235JR passivated 1 415 7 2 Parts list Pos QTY Description EN Part nr Note 1 1 Wiper housing for 2...

Page 20: ...le switches to complex controllers Below you will find some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the specific switch or contr...

Page 21: ...Switch 2134 2135 Function Polarity Switch code Cable High speed H White Low speed L Yellow Negative Black Stop self park P Blue Positive B Red 21 Exalto type 255BS MANUAL WIPER SYSTEMS...

Page 22: ...o number 70906425 SET as per following details which is wiper switch specific Function Polarity Switch code Cable High speed H White Low speed L Yellow Negative Black Stop self park P Blue Positive B...

Page 23: ...be used This scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Switch code Cable High speed H White Low speed L Yellow Negative Blac...

Page 24: ...Switch 2158 2159 Function Polarity Switch code Cable High speed H White Low speed L Yellow Negative Black Stop self park P Blue Positive B Red 24 MANUAL WIPER SYSTEMS...

Page 25: ...Switch 210341 P Switch 210342 P Function Polarity Switch code Cable High speed H White Low speed L Yellow Negative Black Stop self park P Blue Positive B Red 25 Exalto type 255BS MANUAL WIPER SYSTEMS...

Page 26: ...ositive 53a Slow 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard e...

Page 27: ...F PS PUMP WASH CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Switch cod...

Page 28: ...endam The Netherlands 31 0 184 615 800 wipers exalto com Hereby declares that Exalto windscreen wiper type 255BS complies to the following harmonised standards Pleasure yachts electric systems NEN EN...