ITEM NO. 211240.30/212440.30
WIPER SYSTEMS
Exalto windscreen
wiper type 240BS
Page 1: ...ITEM NO 211240 30 212440 30 WIPER SYSTEMS Exalto windscreen wiper type 240BS...
Page 2: ...ng of large window sizes We also can provide linked or straight line systems Please see the below table as an overview After sales support We have an excellent after sales support Our wiper specialist...
Page 3: ...use 4 2 normal operations 3 1 preparation 3 2 installation of mechanical parts 3 3 electrical installation 3 4 nal installation 5 1 general maintenance 5 2 servicing 5 3 changing the wiping arc and p...
Page 4: ...he electric connections of the wiper before making any change to the wiper system Safety symbols An exclamation mark in front of the text warns you that injury or damage can occur if a procedure is ba...
Page 5: ...el or cover Place a fuse see speci cations sized to protect the motor Safety requirements Before the Exalto wiper is installed we strongly recommend the following Read the entire manual before install...
Page 6: ...from 40 to 90 By standard the model can be supplied for a bulkhead thickness of 30 mm The matching Exalto MD1 PF pantograph arms have xed lenghts from 700 to 900 mm in 50 mm increments The motor has i...
Page 7: ...24 Volt Torque max 40 Nm Voltage 24 Volt Current 9 12 A Power consumption max 96 W Number of revolutions Low speed 38 rpm high speed 56 rpm Recommended cable 5 wires 1 mm 16 g or 2 mm 14 g up to 10 m...
Page 8: ...agraphs 5 3 and 5 4 to set the wiping arc prior to installation 2 Rough determination of wiping arc and wiper blade With this method the wiping arc and the wiper blade length can roughly be determined...
Page 9: ...he wiper blade length can be calculated Length of wiper blade 0 9 2 E H 90 86 103 117 132 146 161 176 190 205 220 234 249 264 278 293 263 250 105 85 92 79 119 132 145 158 197 184 171 210 223 236 94 80...
Page 10: ...Use a cable with 5 wires with a diameter of at least 1 mm 16 g up to a maximum length of 10 m Use larger diameters when using longer cable lengths 3 Fit a slow blow fuse of 8 A 12 Volt or 6 A 24 Volt...
Page 11: ...the wiper arm and blade assembly on the shafts Fasten the nuts loosely onto the shafts 90 90 Bearing Dogbone Nut M10 Tightening 33Nm Spindle Lever Half Nut M8 Tightening 17Nm 12ft lbs Pin Hexagon sock...
Page 12: ...ark position is wrong adjust them again Follow the procedure in paragraph 5 3 4 2 Normal operation All Exalto windscreen wipers are provided with the following functions low speed high speed self park...
Page 13: ...tripes across the glass In case of failure or adjustments have servicing done solely by quali ed mechanics In chapter 6 Troubleshooting a list is given of possible problems and their solutions 5 3 Cha...
Page 14: ...arm in correct parking position Retaining Ring Dogbone Half Nut M8 Tightening 17Nm 12ft lbs Drive Shaft Pin Nordlock Bearing Motorlever Dogbone Washer Nordlock Nut M6 Tightening 6 8Nm 5ft lbs Nordloc...
Page 15: ...follow chapter 3 1 Disconnect all the electric connections to the wiper 2 Remove the wiper from the bulkhead see 5 4 1 3 Unscrew the nut see 7 1 and bolt on the disc and remove the lever 4 For adjust...
Page 16: ...the voltage across the motor and check all connections are correct 4 The wiper motor has failed Solution Replace the motor and check for excessive drag or high current 6 2 Wiped area or park position...
Page 17: ...ints are loose Solution Replace worn parts or tighten as required 2 Parts are broken Solution Replace broken parts re adjust as required 3 Splines of shafts are worn Solution Replace all loose broken...
Page 18: ...7 Drawings Schematics 7 1 Assembly overview 26 27 25 13 9 7 23 24 6 22 21 17 11 5 20 14 8 4 3 2 28 19 18 8 10 12 15 1 16 18 MANUAL WIPER SYSTEMS...
Page 19: ...er 6mm 2100 413 1 4401 SS316 0 001 4 1 Hexagon bolt 0933A406025 1 4401 SS316 0 009 3 3 Hexagon bolt 0933A406016 1 4401 SS316 0 007 2 1 Motor 12Volt 49Nm 2100 4512 Material not specified 1 72 1 1 Housi...
Page 20: ...to complex controllers Below you will nd some connection wiring diagram examples of Exalto switches and controllers Please refer for detailed instructions to the speci c switch or controller manual Fu...
Page 21: ...2134 2135 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 21 Exalto type 240BS MANUAL WIPER S...
Page 22: ...6425 SET as per following details which is wiper switch speci c Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue P...
Page 23: ...scheme can also be used for the case of digital switching modules with only simple output channels Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 3...
Page 24: ...Switch 2158 2159 Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 24 MANUAL WIPER SYSTEMS...
Page 25: ...P Switch 210342 P Function Polarity Motorcode Switch code Cable High speed 53b H White Low speed 53 L Yellow Negative 31 Black Stop self park 31b P Blue Positive 53a B Red 25 Exalto type 240BS MANUAL...
Page 26: ...ow 53 Fast 53b Negative 31 Stop 31b Additional relay box for heated window operation Switch panel 210321224 210351224 Additional relay box for pumps heaters is not supplied in standard equipment Funct...
Page 27: ...CONTROL 210351224 2 4 1 3 5 Additional relay box for heated window operation PUMPS HEATERS OUTPUT M F S P Positive 53a Slow 53 Fast 53b Negative 31 Stop 31b Function Polarity Motorcode Switch code Ca...
Page 28: ...ric systems NEN EN ISO 10133 2017 Extra low voltage D C installations regarding color codes exaltowipers com Exalto Wiper Technologies Nijverheidsstraat 12 3371 XE Hardinxveld Giessendam The Netherlan...
