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EWM Wega 401 FDG, Operating Instructions Manual

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EWM Wega 401 FDG Operating Instructions Manual Download Page 1

 

 

 

 

 

 

Operating instructions 

 
 
 

 

 

 

 

 

 

 

 

Welding machine 

 

 

Wega 401, 501 FDG 
Wega 401, 501, 601 FDW 

 
 

 

099-004934-EW501 

Observe additional system documents! 

13.06.2013 

 
 

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www.ewm-group.com

*Details for ewm-warranty

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Summary of Contents for Wega 401 FDG

Page 1: ...chine Wega 401 501 FDG Wega 401 501 601 FDW 099 004934 EW501 Observe additional system documents 13 06 2013 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details f...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...quick overview 16 4 1 Wega 401 16 4 1 1 Front view 16 4 1 2 Rear view 18 4 2 Wega 501 601 20 4 2 1 Front view 20 4 2 2 Rear view 22 5 Design and function 24 5 1 General 24 5 2 Installation 25 5 3 Mach...

Page 4: ...f RoHS 37 7 Rectifying faults 38 7 1 Checklist for rectifying faults 38 7 2 Vent coolant circuit 39 8 Technical data 40 8 1 Wega 401 FDG 40 8 2 Wega 401 FDW 41 8 3 Wega 501 FDG 42 8 4 Wega 501 601 FDW...

Page 5: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 6: ...ess Do not press Turn Switch Switch off machine Switch on machine ENTER ENTER ENTER enter the menu NAVIGATION NAVIGATION Navigating in the menu EXIT EXIT Exit the menu 4 s Time display example wait 4s...

Page 7: ...pment sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modifications To av...

Page 8: ...objects such as matches or lighters Keep appropriate fire extinguishing equipment to hand in the working area Thoroughly remove any residue of flammable substances from the workpiece before starting...

Page 9: ...currents Stray welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to fire Make sure all welding leads are sec...

Page 10: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Page 11: ...during movement and set up Tilt resistance is guaranteed up to an angle of 10 according to EN 60974 A2 Set up and transport the machine on level solid ground Secure add on parts using suitable equipme...

Page 12: ...ing e g shielding gas cylinders tool boxes wire feed units etc Avoid jerky movements when raising or lowering Use shackles and load hooks of the appropriate size Fig Lifting principle Risk of injury d...

Page 13: ...ties of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambie...

Page 14: ...ne with proper usage and by trained or expert staff Do not modify or convert the equipment improperly 3 1 Applications 3 1 1 MIG MAG standard welding Metal arc welding using a wire electrode whereby g...

Page 15: ...d with the unit 3 3 3 Welding in environments with increased electrical hazards In compliance with IEC DIN EN 60974 VDE 0544 the machines can be used in environments with an increased electrical hazar...

Page 16: ...ga 401 16 099 004934 EW501 13 06 2013 4 Machine description quick overview 4 1 Wega 401 NOTE Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water...

Page 17: ...age select the option to roughly preset the welding voltage first 5 Signal light Functional error On when excess temperature detected 6 Carrying handle 7 Cooling air inlet 8 Automatic cut out of coola...

Page 18: ...Machine description quick overview Wega 401 18 099 004934 EW501 13 06 2013 4 1 2 Rear view Figure 4 2...

Page 19: ...ket Wire feed unit control lead 4 Mains connection cable 5 Button Automatic cut out of fan motor Press to reset tripped circuit breaker 6 Quick connect coupling red coolant return 7 Quick connect coup...

Page 20: ...ick overview Wega 501 601 20 099 004934 EW501 13 06 2013 4 2 Wega 501 601 NOTE Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling 4 2 1...

Page 21: ...error On when excess temperature detected 6 Welding voltage step switch presetting To roughly preset the welding voltage 7 Welding voltage step switch final setting To finally adjust the welding volta...

Page 22: ...Machine description quick overview Wega 501 601 22 099 004934 EW501 13 06 2013 4 2 2 Rear view Figure 4 4...

Page 23: ...ess to reset tripped circuit breaker 4 Mains connection cable 5 7 pole connection socket Wire feed unit control lead 6 Earth cable connecting PE Connection of green yellow earth cable from the interme...

Page 24: ...ction If the welding current connections are not locked connections and leads heat up and can cause burns if touched Check the welding current connections every day and lock by turning in clockwise di...

Page 25: ...AUTION Installation site The machine must not be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip...

Page 26: ...st be checked regularly to ensure that the frost protection is adequate to prevent damage to the machine or the accessory components The coolant must be checked for adequate frost protection with the...

Page 27: ...e filter sieve insert close sealing cover again NOTE After the initial filling wait for at least one minute when the machine is switched on so that the hose package is filled with coolant completely a...

Page 28: ...etwork has to be suitable for operating devices according to protection class 1 5 6 1 Mains configuration NOTE The machine may be connected to a three phase system with four conductors and an earthed...

Page 29: ...ly 8 Quick connect coupling red coolant return Insert the end of the hose package through the strain relief of the hose package and lock by turning to the right Insert the plug on the welding current...

Page 30: ...coupling red coolant return Insert the end of the hose package through the strain relief of the hose package and lock by turning to the right Insert the plug on the welding current lead into the weld...

Page 31: ...the shielding gas cylinder Do not attach any element to the shielding gas cylinder valve Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compresse...

Page 32: ...ding gas cylinder 3 Output side of the pressure regulator 4 Cylinder valve Place the shielding gas cylinder into the relevant cylinder bracket Secure the shielding gas cylinder using a securing chain...

Page 33: ...rkpiece 2 Workpiece lead 3 Connection socket workpiece lead Medium choke tapping 4 Connection socket workpiece lead Choke tapping soft 5 Connection socket workpiece lead Hard choke tapping Insert the...

Page 34: ...iece lead 3 Connection socket workpiece lead Hard choke tapping 4 Connection socket workpiece lead Medium choke tapping 5 Connection socket workpiece lead Choke tapping soft Insert the cable plug of t...

Page 35: ...ve the torch from the hose package Never clamp the torch body in a vice or similar as this can cause the torch to be irreparably destroyed If damage occurs to the torch or to the hose package which ca...

Page 36: ...panying supplementary sheets Machine and Company Data Maintenance and Testing Warranty A periodic test according to IEC 60974 4 Periodic inspection and test has to be carried out In addition to the re...

Page 37: ...his purpose According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG from 16 03 2005 used machines are to b...

Page 38: ...ol brake see Setting the spool brake chapter Check settings and correct if necessary Setting pressure units see Inching wire electrodes chapter Check settings and correct if necessary Worn wire rolls...

Page 39: ...circuit NOTE Coolant tank and quick connect coupling of coolant supply and return are only fitted in machines with water cooling To vent the cooling system always use the blue coolant connection which...

Page 40: ...ture 70 400 A 100 300 A Duty cycle at 40 C ambient temperature 60 400 A 100 300 A Open circuit voltage 15 5 V to 45 V Mains connection lead H07RN F4G4 Mains voltage tolerances 3 x 400 V 15 Frequency 5...

Page 41: ...3 x 400 V 15 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 25 A Max connected load 19 2 kVA Rec generator rating 26 kVA Workpiece lead 70 mm cos 0 95 Cooling capacity at 1 l min 1200 W Tank...

Page 42: ...70 500 A 100 400 A Open circuit voltage 16 5 V to 49 5 V Mains connection lead H07RN F4G6 Mains voltage tolerances 3 x 400 V 15 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Max connec...

Page 43: ...ad H07RN F4G6 Mains voltage tolerances 3 x 400 V 15 Frequency 50 60 Hz Mains fuse safety fuse slow blow 3 x 32 A Max connected load 27 5 kVA 36 7 kVA Rec generator rating 32 kVA 50 kVA Workpiece lead...

Page 44: ...tor 090 004963 00502 Wega M2 20 drive 41L Wire feed unit water Euro central connector 090 004966 00502 Wega M2 40 drive 41 Wire feed unit water Euro central connector 090 004964 00502 Wega M2 40 drive...

Page 45: ...t pivot support 092 002116 00000 ON Hose FR Mount DK 4L Mounting for hoses and remote controls for machines with 4L pivot support 092 002112 00000 and 092 002113 00000 092 002117 00000 ON LB Wheels 16...

Page 46: ...Appendix A Setting instructions 46 099 004934 EW501 13 06 2013 10 Appendix A 10 1 Setting instructions Figure 10 1...

Page 47: ...Appendix A Setting instructions 099 004934 EW501 13 06 2013 47 Figure 10 2...

Page 48: ...Appendix A Setting instructions 48 099 004934 EW501 13 06 2013 Figure 10 3...

Page 49: ...Appendix B Overview of EWM branches 099 004934 EW501 13 06 2013 49 11 Appendix B 11 1 Overview of EWM branches...

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