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EWM UM 15 G EZA, Operating Instructions Manual

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EWM UM 15 G EZA Operating Instructions Manual Download Page 9

 

Product description 

– quick reference 

UM 240 W, UM 401 W, UM 501 W 

 

099-600010-EW501 

27.02.2018

 

9

 

 

4.3 

UM 240 W, UM 401 W, UM 501 W 

4.3.1 

Euro central connection 

 

Figure 4-3 

 

Item  Symbol 

Description

 0

 

1 

 

Anti-kink spring 

2 

 

Euro central connection 

Welding current, shielding gas and torch trigger included 

3 

 

Quick connect coupling, blue (coolant supply) 

4 

 

Quick connect coupling, red (coolant return) 

 

Summary of Contents for UM 15 G EZA

Page 1: ...Operating instructions EN welding torch UM 15 G EZA UM 24 G EZA UM 25 G EZA UM 36 G EZA UM 240 W EZA UM 401 W EZA UM 501 W EZA 099 600010 EW501 Observe additional system documents 27 02 2018...

Page 2: ...uthorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other fo...

Page 3: ...5 1 1 1 Approved coolants overview 10 5 1 1 2 Maximal hose package length 10 5 2 Adapting the Euro torch connection on the device 11 5 2 1 Liner 11 5 2 2 Replace steel liner 11 5 3 Assemble the wire...

Page 4: ...serious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning symbol The hazard is also highlighted using a symbol in the page margin CAUTION Working o...

Page 5: ...p Switch off machine Release Switch on machine Press and keep pressed Switch Wrong Turn Correct Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes green O...

Page 6: ...other parts of these instructions Read and observe the operating instructions for all system components especially the safety instructions The illustration shows a general example of a welding system...

Page 7: ...d testing at www ewm group com 3 2 2 Declaration of Conformity The labelled machine complies with the following EC directives in terms of its design and construction Low Voltage Directive LVD Electrom...

Page 8: ...ding torch Figure 4 1 Item Symbol Description 0 1 Gas nozzle 2 Torch neck 45 3 Torch trigger 4 Grip plate 5 Hose package 4 2 UM 15 G UM 24 G UM 25 G UM 36 G 4 2 1 Euro central connection Figure 4 2 It...

Page 9: ...9 4 3 UM 240 W UM 401 W UM 501 W 4 3 1 Euro central connection Figure 4 3 Item Symbol Description 0 1 Anti kink spring 2 Euro central connection Welding current shielding gas and torch trigger include...

Page 10: ...dequate frost protection with the TYP 1 frost protection tester Replace coolant as necessary if frost protection is inadequate Coolant mixtures Mixtures with other liquids or the use of unsuitable coo...

Page 11: ...uide tube from the Euro torch connection Carefully insert the welding torch connector with as yet too long a liner into the Euro torch connector and secure with a crown nut Cut off the liner using a s...

Page 12: ...ment Refer to Annex 1 in these operating instructions for the right EWM machine equipment Use a steel liner inside the torch hose package to guide hard unalloyed wire electrodes steel Use a plastic li...

Page 13: ...Design and function Assemble the wire guide 099 600010 EW501 27 02 2018 13 2 Figure 5 3 3 Figure 5 4 4 Figure 5 5...

Page 14: ...Design and function Assemble the wire guide 14 099 600010 EW501 27 02 2018 5 Figure 5 6 6 Figure 5 7...

Page 15: ...2 2018 15 7 Figure 5 8 Item Symbol Description 0 1 Gas nozzle 2 Contact tip 3 Gas distributor 4 Contact tip holder 5 Crown nut welding torch central connection euro 6 Centring sleeve 7 old spiral guid...

Page 16: ...etween the plastic liner and drive rollers should be as short as possible Use only sharp stable knives or special tongs for cutting to ensure that the plastic liner does not become misshapen Always ma...

Page 17: ...Design and function Assemble the wire guide 099 600010 EW501 27 02 2018 17 3 Figure 5 12 4 Adjust the brass liner Material Length Aluminium 40 mm CrNi high alloy 200 mm Figure 5 13 5 Figure 5 14...

Page 18: ...16 8 Figure 5 17 Item Symbol Description 0 1 Gas nozzle 2 Contact tip 3 Gas distributor 4 Contact tip holder 5 Crown nut 6 O ring 7 Collet 8 Combined liner 9 Euro central connection 10 Connecting sle...

Page 19: ...inse through the welding torch alternately several times with fresh coolant using the coolant return and supply Check that all connections and wearing parts are hand tight and tighten if necessary Che...

Page 20: ...aste separation systems in use According to German law law governing the distribution taking back and environmentally correct disposal of electric and electronic equipment ElektroG used machines are t...

Page 21: ...t see 7 2 chapter Loose welding current connections Tighten power connections on the torch and or on the workpiece Screw contact tip holder and gas nozzle tightly into place correctly Tighten contact...

Page 22: ...necessary Condensation hydrogen in the gas tube Purge hose package with gas or replace Splashes in the gas nozzle Gas distributor out of order or missing 7 2 Vent coolant circuit To vent the cooling s...

Page 23: ...cycle 60 60 60 60 Maximum welding current M21 150 A 220 A 200 A 270 A Maximum welding current CO2 180 A 250 A 230 A 300 A Microswitch switching voltage 42 V Microswitch switching current 10 mA Wire t...

Page 24: ...ximum welding current CO2 300 A 400 A 500 A Microswitch switching voltage 42 V Microswitch switching current 10 mA Required cooling capacity Min 800 W Max flow temperature 40 C Torch input pressure co...

Page 25: ...mm UM 15 Gas nozzle conical 1 01 394 001212 00000 GN Eco 9 5mm L 53mm UM 15 Gas nozzle highly conical 1 02 394 000211 00000 GN Eco 16mm L 53mm UM 15 Gas nozzle cylindrical 1 03 394 000213 00000 PGD UM...

Page 26: ...Eco M6 E Cu 1 0mm Contact tip 2 01 394 001229 00000 CT Eco M6 E Cu 1 2mm Contact tip 2 01 394 003339 00000 CT Eco M6x28 CuCrZr 1mm Contact tip 2 01 394 005224 00000 CT Eco M6x28 CuCrZr 1 2mm Contact t...

Page 27: ...Cu 1 0mm Contact tip 2 01 394 001229 00000 CT Eco M6 E Cu 1 2mm Contact tip 2 01 394 003339 00000 CT Eco M6x28 CuCrZr 1mm Contact tip 2 01 394 005224 00000 CT Eco M6x28 CuCrZr 1 2mm Contact tip 2 01 3...

Page 28: ...Cu 1 0mm Contact tip 2 01 394 001229 00000 CT Eco M6 E Cu 1 2mm Contact tip 2 01 394 003339 00000 CT Eco M6x28 CuCrZr 1mm Contact tip 2 01 394 005224 00000 CT Eco M6x28 CuCrZr 1 2mm Contact tip 2 01 3...

Page 29: ...Eco M6 E Cu 1 0mm Contact tip 2 01 394 001229 00000 CT Eco M6 E Cu 1 2mm Contact tip 2 01 394 003339 00000 CT Eco M6x28 CuCrZr 1mm Contact tip 2 01 394 005224 00000 CT Eco M6x28 CuCrZr 1 2mm Contact...

Page 30: ...M8x30 CuCrZr 1 6mm Contact tip 2 01 394 000941 00000 CT Eco M8x30 E Cu 1mm Contact tip 2 01 394 000942 00000 CT Eco M8x30 E Cu 1 2mm Contact tip 2 01 394 014024 00000 CT Eco M8x30 CuCrZr 0 8mm Contact...

Page 31: ...x A Searching for a dealer 099 600010 EW501 27 02 2018 31 10 Appendix A 10 1 Searching for a dealer Sales service parteners www ewm group com en specialist dealers More than 400 EWM sales partners wor...

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