EWM Trolly 55.2-2 Operating Instructions Manual Download Page 1

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Operating instructions

Transport systems

Trolly 55.2-2

099-008630-EW501

Observe additional system documents!

20.03.2012

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Summary of Contents for Trolly 55.2-2

Page 1: ...ransport systems GB Trolly 55 2 2 099 008630 EW501 Observe additional system documents 20 03 2012 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm war...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...2 ON PS Trolly 55 2 2 drive 4L 20 5 4 2 1 Setting up the wire feed unit 20 5 4 3 ON PS Trolly 55 2 2 drive 200 300C 21 5 4 3 1 Mount wire feeder on to pivot support 22 5 5 Intermediate hose package st...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch l 0 Switch off machine l 0 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...s Validity of this document This document is only valid in combination with the operating instructions for the power source being used welding machine Read the operating instructions in particular the...

Page 7: ...quipment Equipment equipment combinations and accessories incorrectly fastened onto transport systems can tip over during transport and cause injuries Only used the original parts supplied to fasten t...

Page 8: ...ort vehicle has to be adapted to mount the machine Failing to adapt the transport vehicle can cause the machine being transported to topple and lead to injuries NOTE Additional options for holding a w...

Page 9: ...e 4 1 Item Symbol Description 0 1 Straps 2 Retainer panel for gas cylinder 3 Wheels fixed castors 4 Wheels guide castors 5 Machine mounting attachment 6 Hold down fitting for welding machine 7 ON PS T...

Page 10: ...Design and function System overview 10 099 008630 EW501 20 03 2012 5 5 1 Design and function System overview 6 7 4 4 4 3 2 1 5 5 9 10 8 Figure 5 1...

Page 11: ...05 3 Transport vehicles Trolly 55 2 2 Power source 405 505 cool 4 ON TR Trolly 55 2 2 Cross arm and holder for wire feeder 092 002700 00000 5 ON PS Trolly 55 2 2 drive 4L Pivot support 092 002701 0000...

Page 12: ...Design and function Assembly 12 099 008630 EW501 20 03 2012 5 2 Assembly A B 4 4 3 3 2 2 1 1 5 5 Figure 5 2...

Page 13: ...Design and function Assembly 099 008630 EW501 20 03 2012 13 D C E 8 9 6 8 7 5 7 7 7 8 Figure 5 3...

Page 14: ...2 2 Safety washer 41 3x3 2 094 018120 00000 3 2 Washer M24 094 014304 00000 4 8 M8x16 mushroom head bolt 094 001125 00000 5 10 M8 serrated nut 064 000560 00000 6 1 Intermediate hose package strain rel...

Page 15: ...hine with cooling module NOTE The welding machines can be mounted on the transport vehicle with or without cooling unit When mounting a machine without cooling unit the machine hold down device has to...

Page 16: ...0 1 Machine mounting attachment 2 Screw connection Cylinder head bolt Fender washer Hexagonal nut 3 Flat head screw 4 Hold down fitting for welding machine 5 Cylinder head screw 6 Fender washer 7 Hexa...

Page 17: ...tions 099 008630 EW501 20 03 2012 17 5 4 5 4 1 Assembly of the options ON TR Trolly 55 2 2 A B 4 2 3 1 1 1 Figure 5 7 Item Symbol Description 0 1 Oval head screw 2 M8x30 hexagonal screw 3 Internal too...

Page 18: ...EW501 20 03 2012 5 4 1 1 Setting up the wire feed unit CAUTION Machines not placed properly Machines not placed in an upright position may tilt and cause injuries to persons The machine s feet must b...

Page 19: ...nder washer Hexagonal nut 2 Cylinder head screw 3 Fender washer 4 Hexagon nut 5 ON TR Trolly 55 2 2 Cross arm and holder for wire feeder 6 Wire feed unit drive 4 7 Wire feed unit drive 4L 8 Wire feed...

Page 20: ...5 2 2 drive 4L 1 3 2 Figure 5 9 Item Symbol Description 0 1 ON PS Trolly 55 2 2 drive 4L Pivot support 2 Oval head screw 3 Fan type lock washers 5 4 2 1 Setting up the wire feed unit 2 1 Figure 5 10 I...

Page 21: ...to transport systems can tip over during transport and cause injuries Only used the original parts supplied to fasten the equipment Use the systems only for transporting the machines given in the Inte...

Page 22: ...Design and function Assembly of the options 22 099 008630 EW501 20 03 2012 5 4 3 1 Mount wire feeder on to pivot support A B C Figure 5 12...

Page 23: ...may be damaged if the strain relief is missing or incorrectly fitted The strain relief takes the strain from cables plugs and sockets Check the strain relief function by pulling in all directions Cabl...

Page 24: ...ure that they are fitted correctly Carry out the final inspection Carry out the functional test CAUTION Risk of accidents due to improperly secured machines Depending on the machine series the transpo...

Page 25: ...the height of the fastening elements to the shielding gas cylinder size Observe the instructions from the gas manufacturer and any relevant regulations concerning the use of compressed air Avoid heati...

Page 26: ...ance work DANGER Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty b...

Page 27: ...electric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted municipal waste The public waste management utilities communitie...

Page 28: ...d IEC 60974 1 gas cylinders 20l 200bar 20l 300bar 50l 200bar 7 1 1 ON TR Trolly 55 2 2 Dimensions LxWxH in mm 753 x 374 x 88 5 Weight without accessories Approx 6 kg 7 1 2 ON PS Trolly 55 2 2 drive 4L...

Page 29: ...Appendix A Overview of EWM branches 099 008630 EW501 20 03 2012 29 8 8 1 Appendix A Overview of EWM branches...

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