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Intended use 

Applications 

 

 

099-010253-EW501

26.11.2010

 

 

3

 

Intended use 

This machine has been manufactured according to the latest developments in technology and current 
regulations and standards. It must only be operated in line with the instructions on correct usage. 

 

 

WARNING

 

 

 

 

Hazards due to improper usage! 
Hazards may arise for persons, animals and material objects if the equipment is not used 
correctly. No liability is accepted for any damages arising from improper usage! 
•  The equipment must only be used in line with proper usage and by trained or expert staff! 
•  Do not modify or convert the equipment improperly!

 

 

 

 

3.1

 

Applications 

This machine is only suitable for the mechanised production of circumferential welds. 

3.2

 

Documents which also apply 

3.2.1

 

Warranty 

 

 

 

NOTE 

 

 

 

For further information, please see the accompanying supplementary sheets "Machine 
and Company Data, Maintenance and Testing, Warranty"! 

 

 

 

3.2.2

 

Declaration of Conformity 

 

 

The designated machine conforms to EC Directives and standards in terms of its design 
and construction: 
•  EC Low Voltage Directive (2006/95/EC), 
•  EC EMC Directive (2004/108/EC), 

 

This declaration shall become null and void in the event of unauthorised modifications, improperly 
conducted repairs, non-observance of the deadlines for the repetition test and / or non-permitted 
conversion work not specifically authorised by the manufacturer. 
The original copy of the declaration of conformity is enclosed with the unit. 

3.2.3

 

Welding in environments with increased electrical hazards 

 

 

In compliance with IEC / DIN EN 60974, VDE 0544 the machines can be used in 
environments with an increased electrical hazard. 

3.2.4

 

Service documents (spare parts and circuit diagrams) 

 

 

DANGER

 

 

 

 

Do not carry out any unauthorised repairs or modifications! 
To avoid injury and equipment damage, the unit must only be repaired or modified by 
specialist, skilled persons! 
The warranty becomes null and void in the event of unauthorised interference. 
•  Appoint only skilled persons for repair work (trained service personnel)! 

 

 

 

Original copies of the circuit diagrams are enclosed with the unit. 

Spare parts can be obtained from the relevant authorised dealer. 

Summary of Contents for TR-0102

Page 1: ...ting instructions Turning Rolls Rotators GB TR 0102 099 010253 EW501 26 11 2010 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warranty www ewm grou...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...9 4 1 2 Rear view 9 4 2 Machine control Operating elements 10 4 3 CB 006 10 4 3 1 Front view 10 4 3 2 Rear view 11 5 Design and function 12 5 1 General 12 5 2 Installation 13 5 3 Positioning the work...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...respective national directives and laws must be observed for operation of the machine National implementation of the framework directive 89 391 EWG as well as the associated individual directives In p...

Page 7: ...alt sea air Non permissible ambient conditions Insufficient ventilation results in a reduction in performance and equipment damage Observe the ambient conditions Keep the cooling air inlet and outlet...

Page 8: ...C Directives and standards in terms of its design and construction EC Low Voltage Directive 2006 95 EC EC EMC Directive 2004 108 EC This declaration shall become null and void in the event of unauthor...

Page 9: ...s the rotating units to be adjusted to suit the workpiece 4 1 1 Front view Figure 4 1 Item Symbol Description 0 1 Drive rollers 2 Machine control See Machine control operating elements chapter 3 Drive...

Page 10: ...eration Switch for changing the rotational direction of the rollers Workpiece rotates anti clockwise when viewed from the driven dolly 3 Workpiece rotates clockwise when viewed from the driven dolly 4...

Page 11: ...3 2 Rear view Figure 4 4 Item Symbol Description 0 1 Mounting holes 2 2 pole connection socket motor connection 3 3 pole connection socket foot operated switch 4 Mains voltage 115V 230V changeover sw...

Page 12: ...during operation ensure that nobody is standing in the hazard area Wear appropriate protective clothing no loose clothing In the event of an emergency press the emergency stop switch or disconnect fr...

Page 13: ...ixing points in the base plate are to be used for securing Always mount driven and passive dollys parallel and at the same height see graphic Only use suitable fixing materials with a minimum size of...

Page 14: ...he machine Connect all cables and hoses in such a way as to prevent them being crushed or getting caught when using the turntable After installation or conversion all mechanical and electrical connect...

Page 15: ...cting the machine controls Figure 5 3 Item Symbol Description 0 1 Mounting holes 2 Fixing pin To fasten the machine control Position the machine control on the mounting bolts using the mounting holes...

Page 16: ...ecessary to adjust the machine to the available mains voltage see technical data For mains fuse protection please refer to the Technical data chapter 5 6 2 Setting the mains voltage 115V 230V 2 1 Figu...

Page 17: ...y remove the plug from the mains Switch the machine on or off at the main switch 5 6 4 Changing the mains fuse DANGER Electric shock due to live parts The machine carries voltage during operation Work...

Page 18: ...ece rotates anti clockwise when viewed from the driven dolly 1 Workpiece rotates clockwise when viewed from the driven dolly 2 Changeover switch WELD RAPID rotation speed WELD position welding mode wi...

Page 19: ...the main switch Remove the mains connection cable 6 2 Servicing and lubrication instructions for geared motors All moving components in the system must be kept clean at all times and greased when appr...

Page 20: ...fuse slow blow 10 A Speed 80 to 1600 mm min Workpiece diameter 20 mm to 800 mm Max workpiece temperature 200 C Max load 1000 kg Roller diameter 200 mm Roller width 50 mm Roller material PU Width driv...

Page 21: ...Appendix A Overview of EWM branches 099 010253 EW501 26 11 2010 21 8 Appendix A 8 1 Overview of EWM branches...

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