EWM KLE Operating Instructions Manual Download Page 1

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Operating instructions

Calibration system

KLE
LS 600 A

099-008060-EW501

Observe additional system documents!

19.02.2013

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Summary of Contents for KLE

Page 1: ...Calibration system KLE LS 600 A 099 008060 EW501 Observe additional system documents 19 02 2013 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details for ewm warr...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...ration Validation 12 4 About this calibration system 13 4 1 What is calibration 13 4 2 What is validation 13 4 3 What is adjustment matching 13 4 4 Why calibrate 13 4 5 Calibrate how often 13 4 6 Cali...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...ess Do not press Turn Switch Switch off machine Switch on machine ENTER ENTER ENTER enter the menu NAVIGATION NAVIGATION Navigating in the menu EXIT EXIT Exit the menu 4 s Time display example wait 4s...

Page 6: ...ce personnel Electric shock Welding machines use high voltages which can result in potentially fatal electric shocks and burns on contact Even low voltages can cause you to get a shock and lead to acc...

Page 7: ...rranty becomes void if non genuine parts are used Only use system components and options power sources welding torches electrode holders remote controls spare parts and replacement parts etc from our...

Page 8: ...he user is responsible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following...

Page 9: ...r fixing elements Fix external wire feed units during transport avoid uncontrolled rotation Damage due to supply lines not being disconnected During transport supply lines which have not been disconne...

Page 10: ...onents before lifting e g shielding gas cylinders tool boxes wire feed units etc Avoid jerky movements when raising or lowering Use shackles and load hooks of the appropriate size Fig Lifting principl...

Page 11: ...antities of dust acid corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible a...

Page 12: ...on shall become null and void in the event of unauthorised modifications improperly conducted repairs non observance of the deadlines for the repetition test and or non permitted conversion work not s...

Page 13: ...generally for particular requirements such as e g pressure tanks equipment pipelines etc 4 5 Calibrate how often An annual check of the displays in 1 shift operation is sufficient In 2 shift operation...

Page 14: ...Machine description quick overview Calibration device KLE 14 099 008060 EW501 19 02 2013 5 Machine description quick overview 5 1 Calibration device KLE 5 2 Front view Figure 5 1...

Page 15: ...tary knob In order to determine the open circuit voltage in accordance with EN 60974 1 the rotary knob has to be rotated for as long as the highest voltage is indicated on the digital welding voltage...

Page 16: ...chine description quick overview Rear view 16 099 008060 EW501 19 02 2013 5 3 Rear view Figure 5 2 Item Symbol Description 0 1 Mains fuses 20 A for welding machine mains sockets 230 V CEE 7 4 400 V CE...

Page 17: ...Machine description quick overview Right side 099 008060 EW501 19 02 2013 17 5 4 Right side Figure 5 3...

Page 18: ...t 6 Machine feet 7 Input welding current socket Connection to welding machine socket 8 Welding machine mains socket 32 A 400V CEE Protected by mains fuse of calibration device 9 Welding machine mains...

Page 19: ...urther accessory components e g PC printer 2 Load current connection socket Connection to load simulation unit 3 Load current connection socket Connection to load simulation unit 4 Ambient temperature...

Page 20: ...d simulation unit LS 600 A 5 7 Front view Figure 5 5 Item Symbol Description 0 1 Excess temperature signal light Error display for excess temperature 2 Air outlet 3 Wheels guide castors 4 Load current...

Page 21: ...d current sockets polarity independent Connection to calibration device 2 Calibration device mains connection socket 32 A CEE 3 Air inlet 4 Wheels fixed castors 5 Mains connection lead with 32A CEE pl...

Page 22: ...e parts e g welding current sockets is potentially fatal Follow safety instructions on the opening pages of the operating instructions Commissioning may only be carried out by persons who have the rel...

Page 23: ...ssories 25 Kg Tolerance of display instruments Current Iactual Voltage Uactual Wire feed speed WFactual 0 4 of scale end value 500 A 1 0 of scale end value 100 V 0 4 of scale end value 25 0 m min EMC...

Page 24: ...4 099 008060 EW501 19 02 2013 8 Accessories 8 1 General accessories Type Designation Item no WVTA Welding voltage of test adapter 098 004571 00000 2M SW Measuring lead black 094 019507 00000 2M RT Mea...

Page 25: ...Circuit diagrams Calibration device KLE 099 008060 EW501 19 02 2013 25 9 Circuit diagrams NOTE Original format circuit diagrams are located inside the machine 9 1 Calibration device KLE Figure 9 1...

Page 26: ...Circuit diagrams Load simulation unit LS 600 A 26 099 008060 EW501 19 02 2013 9 2 Load simulation unit LS 600 A Figure 9 2...

Page 27: ...Appendix A Calibration certificate sample 099 008060 EW501 19 02 2013 27 10 Appendix A 10 1 Calibration certificate sample...

Page 28: ...Appendix B Overview of EWM branches 28 099 008060 EW501 19 02 2013 11 Appendix B 11 1 Overview of EWM branches...

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