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Rectifying faults

Checklist for rectifying faults

 

099-008109-EW501 

06.07.2012 

19

 

 

7 Rectifying 

faults 

All products are subject to rigorous production checks and final checks. If, despite this, something fails to 
work at any time, please check the product using the following flowchart. If none of the fault rectification 
procedures described leads to the correct functioning of the product, please inform your authorised 
dealer. 

7.1 

Checklist for rectifying faults 

 

 

 

NOTE 

 

 

 

The correct machine equipment for the material and process gas in use is a 
fundamental requirement for perfect operation! 

 

 

 

Legend Symbol  Description 

 

a

 

Fault/Cause 

 

#

 

Remedy 

 

Air gouger overheating 

a

 

 

Loose welding current connections 

#

 

Tighten power connections on the torch and/or on the workpiece 

a

 Overload 

  

#

 

Check and correct welding current setting 

a

  Low air pressure volume 

#

 

Fully open valve 

#

 

Check compressed air supply 

Unstable arc 

a

  Unsuitable or worn equipment 

#

 

Check and replace if necessary 

a

 Incompatible parameter settings 

#

 

Check settings and correct if necessary 

Summary of Contents for EL 120QMM-6M/M12

Page 1: ...r arc gouging GB RG12 WK 120QMM 6M Z EL 120QMM 6M M12 099 008109 EW501 Observe additional system documents 06 07 2012 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...electrical hazards 10 3 3 4 Service documents spare parts and circuit diagrams 10 4 Machine description quick overview 11 4 1 Remote control 11 4 2 Connection for workpiece lead 12 4 3 Connecting gou...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch l 0 Switch off machine l 0 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...acemakers may be affected obtain advice from a doctor if necessary Validity of this document This document describes an accessory and is only valid in combination with the operating instructions for t...

Page 7: ...g area must wear suitable ear protection CAUTION Obligations of the operator The respective national directives and laws must be observed for operation of the machine National implementation of the fr...

Page 8: ...ery has been damaged during transport Please contact the last haulier immediately Keep the packaging for possible checking by the haulier or for the return shipment Packaging for returns If possible p...

Page 9: ...correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the eq...

Page 10: ...rvance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with...

Page 11: ...1 06 07 2012 11 4 Machine description quick overview 4 1 Remote control 3 4 2 1 Figure 4 1 Item Symbol Description 0 1 Holder for suspending the machine 2 Welding current rotary dial 3 Torch body 4 19...

Page 12: ...cription quick overview Connection for workpiece lead 12 099 008109 EW501 06 07 2012 4 2 Connection for workpiece lead Item Symbol Description 0 1 Clamp Workpiece lead 2 Welding current connection plu...

Page 13: ...rview Connecting gouging torch 099 008109 EW501 06 07 2012 13 4 3 Connecting gouging torch 1 2 3 Figure 4 2 Item Symbol Description 0 1 Welding current connection plug potential 2 Fixing screw with pl...

Page 14: ...isk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltag...

Page 15: ...e remote controls have been developed to be connected to welding machines or wire feed units only Connecting them to other machines may cause damage to the machines Observe the operating instructions...

Page 16: ...elines Before bringing the power sources into service for arc welding operations a test has to verify that they cannot exceed the maximum allowed open circuit voltage Connection of the machine may be...

Page 17: ...tions To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event of unauthorised interference Appoint...

Page 18: ...tric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted municipal waste The public waste management utilities communities ha...

Page 19: ...d dealer 7 1 Checklist for rectifying faults NOTE The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description a F...

Page 20: ...109 EW501 06 07 2012 8 Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts 8 1 RG12 Interface 19 pole Dimensions L x W x H in mm 2...

Page 21: ...Appendix A Overview of EWM branches 099 008109 EW501 06 07 2012 21 9 Appendix A 9 1 Overview of EWM branches...

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