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Design and function 

General 

 

 

14 

099-008109-EW501

06.07.2012

 

 

Design and function 

5.1 General

 

 

 

 

NOTE 

 

 

 

Observe documentation of other system components when connecting! 

 

 

 

 

WARNING

 

 

 

 

Risk of injury from electric shock! 
Contact with live parts, e.g. welding current sockets, is potentially fatal! 

•  Follow safety instructions on the opening pages of the operating instructions. 
•  Commissioning may only be carried out by persons who have the relevant expertise of 

working with arc welding machines! 

•  Connection and welding leads (e.g. electrode holder, welding torch, workpiece lead, 

interfaces) may only be connected when the machine is switched off! 

 

 

 

 

CAUTION

 

 

 

 

Risk of burns on the welding current connection! 
If the welding current connections are not locked, connections and leads heat up and 
can cause burns, if touched! 

•  Check the welding current connections every day and lock by turning in clockwise direction, 

if necessary. 

 

 

 

Risk from electrical current! 
If welding is carried out alternately using different methods and if a welding torch and 
an electrode holder remain connected to the machine, the open-circuit/welding voltage 
is applied simultaneously on all cables. 

•  The torch and the electrode holder should therefore always be placed on an insulated 

surface before starting work and during breaks. 

 

 

 

 

 

  CAUTION

 

 

 

 

Damage due to incorrect connection! 
Accessory components and the power source itself can be damaged by incorrect 
connection! 

•  Only insert and lock accessory components into the relevant connection socket when the 

machine is switched off. 

•  Comprehensive descriptions can be found in the operating instructions for the relevant 

accessory components. 

•  Accessory components are detected automatically after the power source is switched on. 

 

 

 

Using protective dust caps! 
Protective dust caps protect the connection sockets and therefore the machine against 
dirt and damage. 

•  The protective dust cap must be fitted if there is no accessory component being operated 

on that connection. 

•  The cap must be replaced if faulty or if lost! 

 

 

Summary of Contents for EL 120QMM-6M/M12

Page 1: ...r arc gouging GB RG12 WK 120QMM 6M Z EL 120QMM 6M M12 099 008109 EW501 Observe additional system documents 06 07 2012 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...electrical hazards 10 3 3 4 Service documents spare parts and circuit diagrams 10 4 Machine description quick overview 11 4 1 Remote control 11 4 2 Connection for workpiece lead 12 4 3 Connecting gou...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch l 0 Switch off machine l 0 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...acemakers may be affected obtain advice from a doctor if necessary Validity of this document This document describes an accessory and is only valid in combination with the operating instructions for t...

Page 7: ...g area must wear suitable ear protection CAUTION Obligations of the operator The respective national directives and laws must be observed for operation of the machine National implementation of the fr...

Page 8: ...ery has been damaged during transport Please contact the last haulier immediately Keep the packaging for possible checking by the haulier or for the return shipment Packaging for returns If possible p...

Page 9: ...correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert the eq...

Page 10: ...rvance of the deadlines for the repetition test and or non permitted conversion work not specifically authorised by the manufacturer The original copy of the declaration of conformity is enclosed with...

Page 11: ...1 06 07 2012 11 4 Machine description quick overview 4 1 Remote control 3 4 2 1 Figure 4 1 Item Symbol Description 0 1 Holder for suspending the machine 2 Welding current rotary dial 3 Torch body 4 19...

Page 12: ...cription quick overview Connection for workpiece lead 12 099 008109 EW501 06 07 2012 4 2 Connection for workpiece lead Item Symbol Description 0 1 Clamp Workpiece lead 2 Welding current connection plu...

Page 13: ...rview Connecting gouging torch 099 008109 EW501 06 07 2012 13 4 3 Connecting gouging torch 1 2 3 Figure 4 2 Item Symbol Description 0 1 Welding current connection plug potential 2 Fixing screw with pl...

Page 14: ...isk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding voltag...

Page 15: ...e remote controls have been developed to be connected to welding machines or wire feed units only Connecting them to other machines may cause damage to the machines Observe the operating instructions...

Page 16: ...elines Before bringing the power sources into service for arc welding operations a test has to verify that they cannot exceed the maximum allowed open circuit voltage Connection of the machine may be...

Page 17: ...tions To avoid injury and equipment damage the unit must only be repaired or modified by specialist skilled persons The warranty becomes null and void in the event of unauthorised interference Appoint...

Page 18: ...tric and electronic equipment ElektroG from 16 03 2005 used machines are to be placed in a collection system separate from unsorted municipal waste The public waste management utilities communities ha...

Page 19: ...d dealer 7 1 Checklist for rectifying faults NOTE The correct machine equipment for the material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description a F...

Page 20: ...109 EW501 06 07 2012 8 Technical data NOTE Performance specifications and guarantee only in connection with original spare and replacement parts 8 1 RG12 Interface 19 pole Dimensions L x W x H in mm 2...

Page 21: ...Appendix A Overview of EWM branches 099 008109 EW501 06 07 2012 21 9 Appendix A 9 1 Overview of EWM branches...

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