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Intended use 

Applications 

 

 

12 

099-002065-EW501 

9.9.2019

 

 

Intended use 

 

 

 WARNING 

 

Hazards due to improper usage! 

The machine has been constructed to the state of the art and any regulations and 

standards applicable for use in industry and trade. It may only be used for the welding 

procedures indicated at the rating plate. Hazards may arise for persons, animals and 

material objects if the equipment is not used correctly. No liability is accepted for any 

damages arising from improper usage! 

•  The equipment must only be used in line with its designated purpose and by trained or 

expert personnel! 

•  Do not improperly modify or convert the equipment! 

 

 

3.1  Applications 

Demagnetization machine to demagnetize ferromagnetic workpieces in welding operations. The 

RT DGS1 remote control activates the additional activgauss function to generate an opposing magnetic 

field during the welding process. 

 

3.2  Documents which also apply 

3.2.1  Warranty 

For more information refer to the "Warranty registration" brochure supplied and our information regarding 

warranty, maintenance and testing at 

www.ewm-group.com

! 

3.2.2  Declaration of Conformity 

 

 

The labelled product complies with the following EC directives in terms of its design and 

construction: 

 

 

•  Low Voltage Directive (LVD) 

•  Electromagnetic Compatibility Directive (EMC) 

•  Restriction of Hazardous Substance (RoHS) 

 

In case of unauthorised changes, improper repairs, non-compliance with specified deadlines for "Arc 

Welding Equipment – Inspection and Testing during Operation," and/or prohibited modifications which 

have not been explicitly authorised by the manufacturer, this declaration shall be voided. An original 

document of the specific declaration of conformity is included with every product. 

 

3.2.3  Welding in environments with increased electrical hazards 

 

 

 

In compliance with IEC / DIN EN 60974, VDE 0544 the machines can be used in environ-

ments with an increased electrical hazard. 

 

 

3.2.4  Service documents (spare parts and circuit diagrams) 

 

 

 WARNING 

 

Do not carry out any unauthorised repairs or modifications! 

To avoid injury and equipment damage, the unit must only be repaired or modified by 

specialist, skilled persons! 

The warranty becomes null and void in the event of unauthorised interference. 

•  Appoint only skilled persons for repair work (trained service personnel)! 

 

Original copies of the circuit diagrams are enclosed with the unit. 
Spare parts can be obtained from the relevant authorised dealer. 

3.2.5  Calibration/Validation 

We hereby confirm that this product was tested with calibrated measuring equipment according to the ap-

plicable standards IEC/EN 60974, ISO/EN 17662, EN 50504 and complies with the permissible tole-

rances. Recommended calibration interval: 12 months. 

 

Summary of Contents for Degauss 600

Page 1: ...Operating instructions EN Degaussing machine Degauss 600 RT DGS1 099 002065 EW501 Observe additional system documents 9 9 2019...

Page 2: ...authorised sales partners can be found at www ewm group com en specialist dealers Liability relating to the operation of this equipment is restricted solely to the function of the equipment No other f...

Page 3: ...2 Machine cooling 18 5 1 3 Workpiece lead general 19 5 1 4 Transport belt 19 5 1 4 1 Adjusting the length of the carrying strap 19 5 1 5 Cable strap 20 5 1 6 Cable holder 21 5 1 7 Deinstallation Insta...

Page 4: ...cal data 34 8 1 Degauss 600 34 8 1 1 RT DGS1 34 9 Accessories 35 9 1 Options 35 9 2 General accessories 35 9 3 Remote control connection cable 35 10 Appendix 36 10 1 Magnetic flux density adjustment a...

Page 5: ...rious and even fatal injuries Safety notes include the WARNING keyword in the heading with a general warning sym bol The hazard is also highlighted using a symbol in the page margin CAUTION Working or...

Page 6: ...ch off machine Release Switch on machine Press and hold Switch Incorrect Invalid Turn Correct Valid Numerical value adjustable Input Signal light lights up in green Navigation Signal light flashes gre...

Page 7: ...n taking individual power sources out of operation all mains and welding current leads must be safely disconnected from the welding system as a whole Hazard due to reverse polarity voltage Do not inte...

Page 8: ...ire extinguishers are available in the working area Thoroughly remove any residue of flammable materials from the workpiece prior to starting to weld Only further process workpieces after they have co...

Page 9: ...d out Recommendations for reducing interference emission Mains connection e g additional mains filter or shielding with a metal tube Maintenance of the arc welding system Welding leads should be as sh...

Page 10: ...instructions from the gas manufacturer and any relevant regulations concern ing the use of compressed air Do not attach any element to the shielding gas cylinder valve Prevent the shielding gas cylin...

Page 11: ...nd lock accessory components into the relevant connection socket when the ma chine is switched off Comprehensive descriptions can be found in the operating instructions for the relevant ac cessory com...

Page 12: ...LVD Electromagnetic Compatibility Directive EMC Restriction of Hazardous Substance RoHS In case of unauthorised changes improper repairs non compliance with specified deadlines for Arc Welding Equipme...

Page 13: ...ctrode holders or intermediate hose packages are available from your authorised dealer Position Quantity Type and designation Item number 1 Degauss 600 Degaussing machine 090 002065 00502 2 WKL H01N2...

Page 14: ...Machine description quick overview Front view rear view 14 099 002065 EW501 9 9 2019 4 2 Front view rear view Figure 4 1...

Page 15: ...Device control see 4 3 chapter and protective cap see 5 1 8 chapter 3 Connection socket potential 4 Connection socket potential 5 Connection socket 19 pole Remote control connection 6 Cooling air inle...

Page 16: ...erference signal light For error messages see 7 chapter 3 Excess temperature signal light Welding torch cooling failure For error messages see 7 chapter 4 Signal light of degaussing degauss The signal...

Page 17: ...urrent Infinitely variable adjustment of the degaussing current 2 Polarity switch pole reversal The changeover switch allows reversal of the current polarity at the connection sockets 3 Fixing magnet...

Page 18: ...even surface ac cording to IP 34s in case of outside operation as well Ensure the machine is operated on an even anti slip floor and provide sufficient lighting of the work area Safe operation of the...

Page 19: ...ions and leads can heat up and cause burns when touched Check welding current connections on a daily basis and lock by turning to the right when necessary Clean workpiece connection thoroughly and sec...

Page 20: ...p In the delivery state the machine has a cable strap for easy and orderly transport of earth lead welding torch electrode holder etc The following figure shows the fastened strap and how the componen...

Page 21: ...able holder The machine is supplied with a cable holder with mounting material This cable holder can be used to coil and conveniently transport the mains cable Install the cable holder as shown in the...

Page 22: ...ding machine control 5 1 9 Deinstallation Installation Figure 5 5 Item Symbol Description 0 1 Seating hole for mounting nipple 2 Mounting nipple protective cap 3 Protective cap Remove the protective c...

Page 23: ...en operating the generator always ensure it is earthed as stipulated in the operating instructions The network created must be suitable for operating machines according to pro tection class I 5 1 10 1...

Page 24: ...completely degaussed along the hysteresis curve It does not make economic sense to completely degauss long components such as pipes In this case the remaining magnetic field moves towards the degausse...

Page 25: ...sible to increase the degaussing current as an alternative or in addition Large or long workpieces Figure 5 8 Lay power cables close together around the component Lay power cables up to the welding re...

Page 26: ...ables to the power source the polarity is freely selectable Figure 5 11 Switch on the power source Press the degaussing pushbutton The signal light flashes The degaussing process is completed when the...

Page 27: ...rol to 0 Activate the procedure activgauss on the remote control changeover switch to position ON Increase the current on the remote control until the field strength in the workpiece decreases towards...

Page 28: ...Design and function Decommissioning 28 099 002065 EW501 9 9 2019 5 4 Decommissioning Figure 5 16 Switch off machine at the main switch Remove all connections Figure 5 17...

Page 29: ...ght to claim under warranty is void In all service matters always consult the dealer who supplied the machine Return deliveries of defective equipment subject to warranty may only be made through your...

Page 30: ...rollers on a regular basis depending on the degree of soiling 6 2 2 Monthly maintenance tasks Visual inspection Casing damage front rear and side walls Wheels and their securing elements Transport ele...

Page 31: ...on wheels indicates that the equipment must be collected separately This machine has to be disposed of or recycled in accordance with the waste separation systems in use According to German law law g...

Page 32: ...material and process gas in use is a fundamental requirement for perfect operation Legend Symbol Description Fault Cause Remedy Excess temperature signal light illuminates Excess temperature welding m...

Page 33: ...hol der in an insulated position and switch the ma chine back on If the error persists notify service department E15 Error in one of the electronics supply voltages Switch the machine off and on again...

Page 34: ...tion H IP 34s Residual current circuit breaker Type B recommended Noise level 3 70 dB A Ambient temperature 4 25 C to 40 C Machine cooling Fan AF Workpiece lead min 50 mm2 EMC class A Safety marking S...

Page 35: ...Dirt filter for air inlet 092 002756 00000 9 2 General accessories Type Designation Item no HP FIM1 4 Hall probe for fieldmeter 094 021021 00000 FIM1 4 Fieldmeter 094 021020 00000 32A 5POLE CEE Machi...

Page 36: ...13 5 5 8 9 11 12 14 16 6 5 9 11 12 14 16 18 7 5 10 12 14 16 19 21 8 7 12 15 18 21 24 27 9 8 13 17 22 25 1 29 34 10 10 15 20 26 30 34 40 11 12 16 23 27 35 39 46 12 15 18 26 29 39 45 53 13 16 20 29 30 4...

Page 37: ...Appendix Searching for a dealer 099 002065 EW501 9 9 2019 37 10 3 Searching for a dealer Sales service partners www ewm group com en specialist dealers More than 400 EWM sales partners worldwide...

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