EWM CB-007-1 Page 1 Operating Instructions Manual Download

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Operating instructions

Functional characteristics of control unit

CB-007-1

Observe additional system documents!

099-010268-EW501

28.03.2011

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Summary of Contents for CB-007-1

Page 1: ...characteristics of control unit GB CB 007 1 Observe additional system documents 099 010268 EW501 28 03 2011 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details f...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...4 1 CB 007 1 10 4 1 1 Front view 10 5 Design and function 11 5 1 Mains connection 11 5 2 Machine control connection 12 5 3 Software architecture 13 5 4 Main menu 14 5 4 1 Settings 15 5 4 1 1 Set func...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...rgency press the emergency stop switch or disconnect from the power supply remove the plug from the mains CAUTION Obligations of the operator The respective national directives and laws must be observ...

Page 7: ...d corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions In...

Page 8: ...t used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert...

Page 9: ...laration of Conformity NOTE see Annex 3 3 3 Service documents spare parts DANGER Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be r...

Page 10: ...or encoder connection 2 3 pole connection socket Foot operated switch connection start stop 3 4 pole connection socket wire feed unit Start signal wire feed unit 4 5 pole connection socket welding mac...

Page 11: ...99 010268 EW501 28 03 2011 11 5 Design and function 5 1 Mains connection 4 3 2 2 1 5 Figure 5 1 Item Symbol Description 0 1 Main switch machine on off 2 Fuse holder 3 Connection socket mains cable 4 R...

Page 12: ...ion 0 1 7 pole connection socket motor Geared motor encoder connection 2 3 pole connection socket Foot operated switch connection start stop 3 4 pole connection socket wire feed unit Start signal wire...

Page 13: ...Design and function Software architecture 099 010268 EW501 28 03 2011 13 5 3 Software architecture Figure 5 3...

Page 14: ...Main menu 14 099 010268 EW501 28 03 2011 5 4 Main menu 4 3 2 1 5 Figure 5 4 Item Symbol Description 0 1 Button Language settings 2 Button Manual screen 3 Button Automatic screen 4 Button Settings scre...

Page 15: ...reen 2 Button Functional sequence screen 3 Button Function screen 4 Button System screen 5 Button Notes screen 6 Button Index welding screen 7 Button Operating mode screen 8 Button I O list screen To...

Page 16: ...feed unit delay after the welding machine has been switched on 5 T5 T5 Oscillator delay after the welding machine has been switched on 6 Input field program number 7 T10 T10 Torch lift delay 8 T6 T6...

Page 17: ...Design and function Main menu 099 010268 EW501 28 03 2011 17 Item Symbol Description 0 15 Button Manual screen 16 Button Main menu...

Page 18: ...nal angle for the sequence 3 Display field Actual position 4 Button Direction of rotation 5 Button Functional sequence screen 6 Button Settings screen 7 Button Continue mode 8 Button Automatic screen...

Page 19: ...settings To set the foot operated remote control for manual operation The turn table moves to the position set in the Degree input field Set on the Manual control screen Turn table direction 4 Button...

Page 20: ...tic function enabled Figure 5 10 Item Symbol Description 0 1 I 0 feedback 2 Stop after welding tailstock return 3 Torch and tailstock keep their position when an emergency stop is activated 4 In the A...

Page 21: ...m Symbol Description 0 1 Button Load program 2 Button Save program 3 Display fields Programs To display the programs already saved Use the and buttons to scroll through the list 4 Button Main menu 5 B...

Page 22: ...010268 EW501 28 03 2011 5 4 1 6 Notes Figure 5 12 Item Symbol Description 0 1 Input field Note For notes with up to 24 characters 2 Button Save 3 Button Settings screen 4 Button Automatic screen 5 But...

Page 23: ...3 2011 23 5 4 1 7 Setting the operating mode Figure 5 13 Item Symbol Description 0 1 Button Operating mode To switch between latched and non latched operation 2 Button Main menu 3 Button Manual screen...

Page 24: ...section Displays the current position Lower section To enter the desired position To make an entry a separate input field will open automatically 5 Input field RPM Upper section Displays the current R...

Page 25: ...unction Main menu 099 010268 EW501 28 03 2011 25 Item Symbol Description 0 12 Button Tailstock forward backward 13 Button Mini oscilloscope 14 Button Settings screen 15 Button Automatic screen 16 Butt...

Page 26: ...an entry a separate input field will open automatically 4 Input field welding speed Upper section Displays the current speed Lower section To enter the desired speed To make an entry a separate input...

Page 27: ...d RPM To make an entry a separate input field will open automatically 10 Button Increase RPM 11 Button Decrease RPM 12 Button Weld Start welding 13 Button Continue mode 14 Button Direction of rotation...

Page 28: ...of six minutes This display is used to show the motor characteristics with different ultimate loads Figure 5 16 Item Symbol Description 0 1 Input field motor parameters To adjust the acceleration and...

Page 29: ...es only 5 5 1 Monitor input signals Figure 5 17 Signal Description Messages X00 Not assigned X01 Current flows X02 Emergency stop enabled X03 Automatic start X04 Foot operated switch X05 Not assigned...

Page 30: ...2011 5 5 2 Monitor output signals Figure 5 18 Signal Description Messages X00 Welding start X01 Wire feed start X02 Weaving unit start optional X03 Turn table forward X04 Turn table backward X05 Tail...

Page 31: ...Design and function Alarm 099 010268 EW501 28 03 2011 31 5 6 Alarm Figure 5 19 Item Symbol Description 0 1 Display field Alarm Shows the error 2 Button Reset Resets the error displayed 3 Button Back...

Page 32: ...erman Law on Electrical Equipment Waste In Germany waste equipment from private households can be disposed of free of charge at local community collection points Your administrative office will be ple...

Page 33: ...Technical data Disposing of equipment 099 010268 EW501 28 03 2011 33 7 Technical data Mains voltage 1 x 100 240 V Frequency 50 60 Hz Mains fuse 2 A Length x Width x Height 300 mm x 250 mm x 215 mm...

Page 34: ...Appendix A Disposing of equipment 34 099 010268 EW501 28 03 2011 8 Appendix A...

Page 35: ...Appendix A Disposing of equipment 099 010268 EW501 28 03 2011 35...

Page 36: ...Appendix B Overview of EWM branches 36 099 010268 EW501 28 03 2011 9 Appendix B 9 1 Overview of EWM branches...

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