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Maintenance, care and disposal 

General 

 

 

32 

099-010268-EW501

28.03.2011

 

 

6

 

Maintenance, care and disposal 

6.1

 

General

 

When used in the specified environmental conditions and under normal operating conditions, this 
machine is largely maintenance-free and requires a minimum of care. However, a number of points 
should be observed to guarantee fault-free operation. These include regular cleaning and checking, as 
described below, depending on the level of contamination in the environment and the usage time. 

6.2

 

Cleaning

 

 

 

WARNING

 

 

 

 

Cleaning, testing and repair! 
Cleaning, testing and repairing of the welding machine may only be carried out by 
competent, qualified personnel. A qualified person is one who, because of his or her 
training, knowledge and experience, is able to recognise the dangers that can occur 
while testing welding power sources as well as possible subsequent damage, and who is 
able to implement the required safety procedures. 
•  In the event of failure of any one of the following tests, the machine must not be operated 

again until it has been repaired and a new test has been carried out. 

 

Surfaces and glass can be cleaned using appropriate cleaning agents. Note also: 

•  Only ever vacuum electrical or electronic components using a vacuum cleaner; never blast with 

compressed air. 

6.3

 

Maintenance 

All electrical connections and all moveable parts must be tested regularly for correct functioning and to 
identify any defects. 

In the event of damage, the machine may only be repaired by a specialist engineer, or your contractual 
partner. 

6.4

 

Disposing of equipment 

 

 

This machine does not belong in household waste, in accordance with the German Law on 
Electrical Equipment Waste. 
In Germany, waste equipment from private households can be disposed of free of charge at local 
community collection points. Your administrative office will be pleased to inform you of the options. 
EWM participates in an approved waste disposal and recycling system and is registered in the Used 
Electrical Equipment Register (EAR) under number WEEE DE 57686922. 

 

 

 

NOTE 

 

 

  In addition, within Europe the machine can also be returned to your EWM sales partner. 

 

6.4.1

 

Manufacturer's declaration to the end user 

•  In accordance with European guidelines (Directive 2002/96/EC from the European Parliament and the 

Council of 27.01.03), it is no longer permissible to dispose of used electrical and electronic equipment 
in unsorted household waste collections. It must be kept separate from other waste. The symbol on 
the wheeled bins indicates the requirement to separate this waste. 
Help to protect the environment and ensure that this equipment, when you no longer want to use it, is 
disposed of in the relevant system of separated waste disposal. 

•  In Germany, (German Law on the Distribution, Return and Environmentally-Friendly Disposal of 

Electrical and Electronic Equipment (ElektroG) of 16.03.05) you are required to take old equipment to 
a waste collection point separated from household waste. The public waste disposal contractor (local 
authorities) have set up collection points for this purpose where old equipment from private 
households in your area can be collected for you free of charge. 
It is also possible that the legally responsible waste disposal company will collect old equipment from 
private households. 

•  Please obtain the relevant information from your local waste calendar or from your town council or 

local authority on the options available in your area for returning or collecting old equipment. 

 

Summary of Contents for CB-007-1

Page 1: ...characteristics of control unit GB CB 007 1 Observe additional system documents 099 010268 EW501 28 03 2011 Register now For your benefit Jetzt Registrieren und Profitieren www ewm group com Details f...

Page 2: ...ther form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted by the user on commissioning the equipment The manufacturer is unable to monitor whethe...

Page 3: ...4 1 CB 007 1 10 4 1 1 Front view 10 5 Design and function 11 5 1 Mains connection 11 5 2 Machine control connection 12 5 3 Software architecture 13 5 4 Main menu 14 5 4 1 Settings 15 5 4 1 1 Set func...

Page 4: ...l in the page margin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading...

Page 5: ...scription Press Do not press Turn Switch 0 1 Switch off machine 0 1 Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu Time display example wait 4s press Inter...

Page 6: ...rgency press the emergency stop switch or disconnect from the power supply remove the plug from the mains CAUTION Obligations of the operator The respective national directives and laws must be observ...

Page 7: ...d corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions In...

Page 8: ...t used correctly No liability is accepted for any damages arising from improper usage The equipment must only be used in line with proper usage and by trained or expert staff Do not modify or convert...

Page 9: ...laration of Conformity NOTE see Annex 3 3 3 Service documents spare parts DANGER Do not carry out any unauthorised repairs or modifications To avoid injury and equipment damage the unit must only be r...

Page 10: ...or encoder connection 2 3 pole connection socket Foot operated switch connection start stop 3 4 pole connection socket wire feed unit Start signal wire feed unit 4 5 pole connection socket welding mac...

Page 11: ...99 010268 EW501 28 03 2011 11 5 Design and function 5 1 Mains connection 4 3 2 2 1 5 Figure 5 1 Item Symbol Description 0 1 Main switch machine on off 2 Fuse holder 3 Connection socket mains cable 4 R...

Page 12: ...ion 0 1 7 pole connection socket motor Geared motor encoder connection 2 3 pole connection socket Foot operated switch connection start stop 3 4 pole connection socket wire feed unit Start signal wire...

Page 13: ...Design and function Software architecture 099 010268 EW501 28 03 2011 13 5 3 Software architecture Figure 5 3...

Page 14: ...Main menu 14 099 010268 EW501 28 03 2011 5 4 Main menu 4 3 2 1 5 Figure 5 4 Item Symbol Description 0 1 Button Language settings 2 Button Manual screen 3 Button Automatic screen 4 Button Settings scre...

Page 15: ...reen 2 Button Functional sequence screen 3 Button Function screen 4 Button System screen 5 Button Notes screen 6 Button Index welding screen 7 Button Operating mode screen 8 Button I O list screen To...

Page 16: ...feed unit delay after the welding machine has been switched on 5 T5 T5 Oscillator delay after the welding machine has been switched on 6 Input field program number 7 T10 T10 Torch lift delay 8 T6 T6...

Page 17: ...Design and function Main menu 099 010268 EW501 28 03 2011 17 Item Symbol Description 0 15 Button Manual screen 16 Button Main menu...

Page 18: ...nal angle for the sequence 3 Display field Actual position 4 Button Direction of rotation 5 Button Functional sequence screen 6 Button Settings screen 7 Button Continue mode 8 Button Automatic screen...

Page 19: ...settings To set the foot operated remote control for manual operation The turn table moves to the position set in the Degree input field Set on the Manual control screen Turn table direction 4 Button...

Page 20: ...tic function enabled Figure 5 10 Item Symbol Description 0 1 I 0 feedback 2 Stop after welding tailstock return 3 Torch and tailstock keep their position when an emergency stop is activated 4 In the A...

Page 21: ...m Symbol Description 0 1 Button Load program 2 Button Save program 3 Display fields Programs To display the programs already saved Use the and buttons to scroll through the list 4 Button Main menu 5 B...

Page 22: ...010268 EW501 28 03 2011 5 4 1 6 Notes Figure 5 12 Item Symbol Description 0 1 Input field Note For notes with up to 24 characters 2 Button Save 3 Button Settings screen 4 Button Automatic screen 5 But...

Page 23: ...3 2011 23 5 4 1 7 Setting the operating mode Figure 5 13 Item Symbol Description 0 1 Button Operating mode To switch between latched and non latched operation 2 Button Main menu 3 Button Manual screen...

Page 24: ...section Displays the current position Lower section To enter the desired position To make an entry a separate input field will open automatically 5 Input field RPM Upper section Displays the current R...

Page 25: ...unction Main menu 099 010268 EW501 28 03 2011 25 Item Symbol Description 0 12 Button Tailstock forward backward 13 Button Mini oscilloscope 14 Button Settings screen 15 Button Automatic screen 16 Butt...

Page 26: ...an entry a separate input field will open automatically 4 Input field welding speed Upper section Displays the current speed Lower section To enter the desired speed To make an entry a separate input...

Page 27: ...d RPM To make an entry a separate input field will open automatically 10 Button Increase RPM 11 Button Decrease RPM 12 Button Weld Start welding 13 Button Continue mode 14 Button Direction of rotation...

Page 28: ...of six minutes This display is used to show the motor characteristics with different ultimate loads Figure 5 16 Item Symbol Description 0 1 Input field motor parameters To adjust the acceleration and...

Page 29: ...es only 5 5 1 Monitor input signals Figure 5 17 Signal Description Messages X00 Not assigned X01 Current flows X02 Emergency stop enabled X03 Automatic start X04 Foot operated switch X05 Not assigned...

Page 30: ...2011 5 5 2 Monitor output signals Figure 5 18 Signal Description Messages X00 Welding start X01 Wire feed start X02 Weaving unit start optional X03 Turn table forward X04 Turn table backward X05 Tail...

Page 31: ...Design and function Alarm 099 010268 EW501 28 03 2011 31 5 6 Alarm Figure 5 19 Item Symbol Description 0 1 Display field Alarm Shows the error 2 Button Reset Resets the error displayed 3 Button Back...

Page 32: ...erman Law on Electrical Equipment Waste In Germany waste equipment from private households can be disposed of free of charge at local community collection points Your administrative office will be ple...

Page 33: ...Technical data Disposing of equipment 099 010268 EW501 28 03 2011 33 7 Technical data Mains voltage 1 x 100 240 V Frequency 50 60 Hz Mains fuse 2 A Length x Width x Height 300 mm x 250 mm x 215 mm...

Page 34: ...Appendix A Disposing of equipment 34 099 010268 EW501 28 03 2011 8 Appendix A...

Page 35: ...Appendix A Disposing of equipment 099 010268 EW501 28 03 2011 35...

Page 36: ...Appendix B Overview of EWM branches 36 099 010268 EW501 28 03 2011 9 Appendix B 9 1 Overview of EWM branches...

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