Contents
Notes on the use of these operating instructions
099-005333-EW501
19.03.2014
3
1
Contents
1
Contents .................................................................................................................................................. 3
2
Safety instructions ................................................................................................................................. 6
2.1
Notes on the use of these operating instructions .......................................................................... 6
2.2
Explanation of icons ....................................................................................................................... 7
2.3
General .......................................................................................................................................... 8
2.4
Transport and installation ............................................................................................................ 12
2.4.1
Lifting by crane ............................................................................................................. 13
2.4.2
Ambient conditions ....................................................................................................... 14
2.4.2.1
In operation ................................................................................................... 14
2.4.2.2
Transport and storage ................................................................................... 14
3
Intended use ......................................................................................................................................... 15
3.1
Applications .................................................................................................................................. 15
3.1.1
MIG/MAG standard welding ......................................................................................... 15
3.1.1.1
forceArc ......................................................................................................... 15
3.1.1.2
rootArc ........................................................................................................... 15
3.1.1.3
coldArc .......................................................................................................... 15
3.1.1.4
pipeSolution .................................................................................................. 15
3.1.2
MIG/MAG pulse welding ............................................................................................... 15
3.1.2.1
forceArc puls ................................................................................................. 15
3.1.2.2
rootArc puls ................................................................................................... 15
3.1.2.3
coldArc puls ................................................................................................... 15
3.1.3
TIG (Liftarc) welding ..................................................................................................... 15
3.1.4
MMA welding ................................................................................................................ 15
3.1.4.1
Air arc gouging .............................................................................................. 15
3.2
Use and operation solely with the following machines ................................................................ 16
3.3
Documents which also apply ....................................................................................................... 17
3.3.1
Warranty ....................................................................................................................... 17
3.3.2
Declaration of Conformity ............................................................................................. 17
3.3.3
Welding in environments with increased electrical hazards ......................................... 17
3.3.4
Service documents (spare parts and circuit diagrams) ................................................ 17
3.3.5
Calibration/Validation ................................................................................................... 17
4
Machine description
– quick overview .............................................................................................. 18
4.1
Front view .................................................................................................................................... 18
4.2
Rear view ..................................................................................................................................... 20
5
Design and function ............................................................................................................................. 22
5.1
General ........................................................................................................................................ 22
5.2
Installation .................................................................................................................................... 23
5.3
Machine cooling ........................................................................................................................... 23
5.4
Workpiece lead, general .............................................................................................................. 23
5.5
Notes on the installation of welding current leads ....................................................................... 24
5.6
Welding torch cooling system ...................................................................................................... 26
5.6.1
List of coolants .............................................................................................................. 26
5.6.2
Adding coolant .............................................................................................................. 27
5.7
Mains connection ......................................................................................................................... 28
5.7.1
Mains configuration ...................................................................................................... 28
5.8
Intermediate hose package connection ....................................................................................... 29
5.9
Shielding gas supply (shielding gas cylinder for welding machine) ............................................. 30
5.9.1
Connection ................................................................................................................... 30
5.10
MIG/MAG welding ........................................................................................................................ 32
5.10.1
Connection for workpiece lead ..................................................................................... 32
5.11
TIG welding .................................................................................................................................. 33
5.11.1
Welding torch connection ............................................................................................. 33
5.11.2
Connection for workpiece lead ..................................................................................... 34
5.12
MMA welding ............................................................................................................................... 35
5.12.1
Connecting the electrode holder and workpiece lead .................................................. 35
5.13
Remote control ............................................................................................................................. 36
