Evoqua W2T388687 Operation & Maintenance Manual Download Page 1

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10 Technology Drive

Lowell, Massachusetts 01851

Tel: (866) 876-3340 Fax: 978-934-9499

www.ionpure.com

IONPURE

G2 DC POWER
CONTROLLER

600 VDC
13.2 Amps

Operation

Maintenance

Manual

IP-POWER600-G2 MAN
REV. 11
June 2014

Manual Covers Model #:

IP-POWER600-G2

Summary of Contents for W2T388687

Page 1: ...ell Massachusetts 01851 Tel 866 876 3340 Fax 978 934 9499 www ionpure com IONPURE G2 DC POWER CONTROLLER 600 VDC 13 2 Amps Operation Maintenance Manual IP POWER600 G2 MAN REV 11 June 2014 Manual Cover...

Page 2: ...gh Voltage Connections 9 2 3 1 Initial Selection of AC Input Voltage 9 2 3 2 High Voltage Connections 9 2 4 Selector Switches 11 2 4 1 DIP Switch for Current Range Selection 11 2 4 2 Rotary Switch for...

Page 3: ...3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer 25 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Second...

Page 4: ...eproduced in whole or in part any such information except by written permission from IONPURE The client shall have the right to use and disclose to its employees the information contained herein for t...

Page 5: ...constant current mode the output current is maintained at the selected value regardless of the load resistance while the voltage varies As the resistance increases the required voltage also increases...

Page 6: ...5 VDC input signal from a remote process controller such as a PLC The power controller output can be turned on and off by a signal from a remote set of contacts This feature allows the use of remote...

Page 7: ...enclosure for a sufficient rate of heat transfer to the environment through the enclosure walls Using an air to air or water to air heat exchanger Installing an air conditioning unit Using vortex cool...

Page 8: ...he isolation transformer and sized correctly according to applicable local electrical codes Do NOT install fuses circuit breakers or any type of switching device between the DC output of the power con...

Page 9: ...le If the maximum DC voltage required by a CEDI module is 300 VDC then the input to the controller must be at least 330 VAC The maximum design input voltage is 660 VAC The unit can tolerate input volt...

Page 10: ...device between the DC output of the power controller and the CEDI module Doing so might eventually cause damage to the power controller Do NOT install a jumper between terminals DC and GND of the pow...

Page 11: ...um Required DC Amps 2 4 2 Rotary Switch for Selection of Voltage Metering Output Range and Unit ID Rotary switch SW2 see Figure 6 has dual functionality Switches the analog output range for voltage me...

Page 12: ...ucts Follow other system grounding and wiring guidelines found in the manual of your analog signal processing equipment If possible use analog signal metering devices with differential inputs for impr...

Page 13: ...C output is provided for remote display of output voltage The signal is calibrated to 8 33 mV per DC output volt at the 0 5 VDC range or to 10 mV per DC output volt at the 0 6 VDC range See section 2...

Page 14: ...the CEDI system 3 Adjust the flow rates of the dilute and concentrate streams through the module 4 Slowly increase the DC output current to the value calculated by the Ionpure Performance Projection...

Page 15: ...es Actions related to that condition for further information Table 2 LED Troubleshooting Matrix Green LED Amber LED Condition On Off Blink On Off Blink Normal Operation X X Input Over voltage after 3...

Page 16: ...ion Low or no AC voltage at input to DC power controller Check AC voltage at isolation transformer secondary with multi meter confirm that it is greater than 220 VAC 10 Low or no AC voltage at input t...

Page 17: ...d condition of Cat 6 cable Verify that it is a standard cable not crossover DC output current set to 0 0 amps on G2 display board Increase the current setpoint No analog signal from PLC or IP DSP disp...

Page 18: ...lly be the least expensive transformer option Another possible configuration is a dedicated secondary winding for each power controller which can provide the benefit of preventing failures in one wind...

Page 19: ...0 8 5 LX10HI 125 10 220 1 7 10 LX18HI 225 10 330 2 5 9 LX24HI 300 10 330 3 5 13 LX30HI 375 10 440 4 7 14 LX45HI 600 10 660 9 16 VNX25 2 VNX28 2 600 6 6 660 5 6 11 VNX50 1 VNX 50 2 600 13 2 660 10 5 2...

Page 20: ...5 220 150 Construction Use open frame transformers with copper windings Copper wound transformers are usually more efficient and smaller than aluminum wound units Thermal Switch It is recommended to h...

Page 21: ...ix C Ionpure offers voltage snubber circuits model numbers IP SNUBCIRC 1PH and IP SNUBCIRC 3PH The 3 phase version is only suitable for installation on the primary side of the isolation transformer wh...

Page 22: ...rements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements B 2 EUROPEAN UNION DIRECTIVE The G2 power controller meets the Electromagnetic Compatibility EMC...

Page 23: ...g for IP POWER600 G2 Figure 3 Electrical Schematic of a Typical Single module installation Single phase Transformer Figure 4 Electrical Schematic of a Typical Multi module Installation Single phase Tr...

Page 24: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 24 of 28 Figure 2 Full Scale Dimensional Drawing for IP POWER600 G2...

Page 25: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 25 of 28 Figure 3 Electrical Drawing of a Typical Single Module Installation Single Phase Transformer...

Page 26: ...NPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 26 of 28 Figure 4 Electrical Drawing of a Typical Multi Module Installation Single Phase Transformer with Shared Secondary Windi...

Page 27: ...URE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 27 of 28 Figure 5 Electrical Schematic of a Typical Multi Module Installation Three Phase Primary with Independent Secondary Windi...

Page 28: ...IONPURE DC POWER CONTROLLER IP POWER600 G2 IP POWER600 G2 MAN REV 11 Page 28 of 28 Figure 6 Electrical Connections and Switches...

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