Evoqua V10K Page 100 Manual Download

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WT.025.100.001.UA.IM.0614

V10K V-NOTCH CHLORINATOR

EVOQUA

W3T109612

5" AND 10" LOW CAPACITY (200PPD)

5" AND 10" HIGH CAPACITY(750PPD)

PANEL-MOUNTED CONTROL UNIT

- PARTS

Automatic Arrangement

25.100.000.060B

ISSUE 1 10-08

NOTE:

FOR CAPACITIES HIGHER THAN 500PPD, USE A 2"

INJECTOR. SEE TYPICAL INSTALLATION DWGS. IN

SECTION 2.

FOR PARTS LIST, SEE DWGS. 25.100.000.050C&D.

Summary of Contents for V10K

Page 1: ...V10K V NOTCH CHLORINATOR BOOK NO WT 025 100 001 UA IM 0614...

Page 2: ...V10K V NOTCH CHLORINATOR BOOK NO WT 025 100 001 UA IM 0614 W3T109612...

Page 3: ...OSE IS KNOWN TO SELLER If Buyer discovers a defect in mate rial or workmanship it must promptly notify Seller in writing Seller reserves the right to require the return of such defective parts to Sell...

Page 4: ...VOIDPOSSIBLESEVEREPERSONALINJURYOR DAMAGE TO THE EQUIPMENT READ THIS INSTRUCTION BOOK BEFORE CONNECTING THIS EQUIPMENT TO A VACUUM SUPPLY OF GAS OPERA TION AND MAINTENANCE OF THIS EQUIPMENT MUST BE RE...

Page 5: ...TOM STOP AND THEN TURN OFF THE INJECTOR WATER SUPPLY BEFORE PERFORMING ANY DISASSEMBLY OPERATIONS FOR TROUBLESHOOTING PURPOSES DO NOT OPEN THE GAS SUPPLY CONTAINER VALVE MORE THAN ONE COMPLETE TURN TH...

Page 6: ...IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM Evoqua Water Technologies 725 Wooten Road Colorado Springs CO 809...

Page 7: ...NDED EMER GENCY PROCEDURES DO NOT TOLERATE ANY CHLORINE LEAKS CHLORINE LEAKS NEVER GET BETTER CHLORINE LEAKS ALWAYS GET PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY CORRECTED IT IS RECOMMENDED PRACTIC...

Page 8: ...DENTIFIED ON THE PARTS LIST THE USE OF UNLISTED PARTS CAN RESULT IN EQUIPMENT MALFUNCTIONS HAVE HAZARDOUS CONSEQUENCES DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION INFORMATION...

Page 9: ...eets our high standards Our equipment is engineered for easy maintenance To ensure maximum service life and minimize unscheduled repairs we recommend a program of regular preventive maintenance as des...

Page 10: ...ended that the following table be used to plan schedule and record this important work NOTE This is the recommended cycle Your local operating conditions may call for more fre quent preventive mainten...

Page 11: ...ectly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was purcha...

Page 12: ......

Page 13: ...Performance Vacuum Line Length Limits 25 052 190 030 Injector Hydraulic Operating Requirements 25 100 190 010 Injector Hydraulic Operating Requirements 25 100 190 020 Performance Injector Operating Wa...

Page 14: ...or See dwg 25 055 190 010 Pressure at point of application 75 psi maximum with flexible polyethylene pipe for the solution line 160 psi maximum with high pressure hose or rigid pipe Minimum Injector I...

Page 15: ...manualoperationcoversthedosagerangeof0 200ppd or 0 750ppd The automatic V notch plug covers the ranges of each rotameter The flowmeter is selected according to the desired dosage range of 3 to 750lb 2...

Page 16: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 4 EVOQUA W3T109612 VACUUM LINE LENGTH LIMITS PERFORMANCE Used In Remote Vacuum Gas Feeders 25 052 190 030 ISSUE 3 5 97...

Page 17: ...STALLATION DATA 1 Fixed Throat Injector 25 100 190 010 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 1 Fixed Throat Injector Germany United Kingdom USA 49 8221 9040 44 1732 771777 1 856 507...

Page 18: ...ALLATION DATA 3 4 Fixed Throat Injector 25 100 190 020 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 3 4 Fixed Throat Injector Germany United Kingdom USA 49 8221 9040 44 1732 771777 1 856 50...

Page 19: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 7 EVOQUA W3T109612 INJECTOR OPERATING WATER PERFORMANCE Fixed Throat Injectors 910 200 196 020 ISSUE 4 11 84 NOTE NO SAFETY FACTOR INCLUDED...

Page 20: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 8 EVOQUA W3T109612 V 2000 INJECTOR INLET PRESSURE LIMITS PERFORMANCE 25 055 190 010 ISSUE 2 7 05...

Page 21: ...2 Variable Throat Injector Small Throat 25 100 190 030 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 2 Variable Throat Injector small throat Germany United Kingdom USA 49 8221 9040 44 1732 7...

Page 22: ...2 Variable Throat Injector Large Throat 25 100 190 040 ISSUE 0 10 08 Injector Hydraulic Operating Requirements 2 Variable Throat Injector Large Throat Germany United Kingdom USA 49 8221 9040 44 1732 7...

Page 23: ......

Page 24: ...ons 2 6 Vacuum Alarm Switch 2 7 Interconnection of Components 2 8 Illustrations Installation 50 830 110 011 Typical Installation 200PPD and 500PPD Gas Feeder 25 100 110 030 200PPD and 500PPD Automatic...

Page 25: ...ust be excluded from the installation Adequate access should be available to permit ease of operation routine maintenance and service The gas control unit should be mounted with the rotameter at a hei...

Page 26: ...height suitable for reading See the following illustration Gas feeder manual without panel a Provide mounting holes in the locations and sizes shown in Figure 2 1 b Remove the cover of the control un...

Page 27: ...ation to achieve this See Dwg 25 052 190 030 for maximum permissible lengths of tubing 2 3 2 Rotameter Forprotectioninshipment therotameterandassociatedpartsareseparately packaged Assembleandinstallas...

Page 28: ...injector tailway before any elbows tees or Saunders valves are used This is to prevent any flow disturbances that could affect the hydraulic performance of tailway Discharge in an upward direction NOT...

Page 29: ...ody by means of O rings Hand tightening is sufficient Do not use a wrench or attempt to tighten beyond that point where the shoulder on the fitting touches the body of the injector If the injector is...

Page 30: ...r other equipment this is usually accomplished by one of the following Two inch injectors with three way shut off valves may be fitted with solenoid valves as shown in Installation Piping Dwgs 25 100...

Page 31: ...oint of application is into a basin channel etc with negligible pres sure the line need only be supported so that its free end is adequately submerged a minimum of six feet and located in a non stagna...

Page 32: ...CYLINDER OR DRUM VALVE UNTIL THE SYSTEM HAS BEEN FULLY INSTALLED AND THE PRE START CHECKS HAVE BEEN CARRIED OUT To reduce the pressure from the gas tanks regulating valves and a safety relief valve a...

Page 33: ...ric end down and screen it against the entrance of foreign materials Where traps are unavoidable or a down gradient is not possible provisions for condensate removal must be installed at all low point...

Page 34: ...the end of the tubing touches the shoulder at the base of the taper d Hold the tubing so the end remains in contact with the shoulder while the thread is engaged and the union nut tightened NOTE Fing...

Page 35: ...VENT LINE MUST TERMINATE IN AN AREA WHERE GAS FUMES CANNOT CAUSE DAMAGE OR INJURY TO PERSONNEL DO NOT TERMINATE THE VENT LINE AT A LOCATION ROUTINELY USED BY PER SONNEL SUCH AS WORK AREAS OR PATHWAYS...

Page 36: ...THREADED JOINTS THREADED JOINTS IN PVC PIPE REQUIRE MORE CARE THAN THOSE IN SIMILAR SIZE METAL PIPE IFANON LUBRICATING THREAD COMPOUND IS USED THE JOINT MAY FEEL TIGHT WHEN ONLY 2 OR 3 THREADS ARE EN...

Page 37: ...LORINATOR 24 EVOQUA W3T109612 200PPD AND 500PPD V10k V NOTCH GAS FEEDER TYPICAL INSTALLATION 25 100 110 030 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT...

Page 38: ...IM 0614 25 EVOQUA W3T109612 200PPD AND 500PPD AUTOMATIC V10k V NOTCH PANEL TYPICAL INSTALLATION 25 100 110 040 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X...

Page 39: ...QUA W3T109612 750PPD V10k V NOTCH GAS FEEDER TYPICAL INSTALLATION Manual Arrangement 25 100 110 050 ISSUE 1 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT FURNISHE...

Page 40: ...01 UA IM 0614 27 EVOQUA W3T109612 750PPD AUTOMATIC V10k V NOTCH PANEL TYPICAL INSTALLATION 25 100 110 060 ISSUE 2 6 14 NOTE A ACCESSORY ITEM FURNISHED ONLY IF SPECIFICALLY LISTED IN QUOTATION X NOT FU...

Page 41: ...3 3 6 0 4 P E T A L P R O T A C I D N I 1 6 3 8 2 8 2 E P S S A R B D H D R W E R C S H C A M G L 2 1 x 4 2 0 1 2 7 3 6 6 5 E P R E H S A W 0 1 2 8 5 2 7 4 1 E P 4 2 0 1 T U N X E H 2 9 0 1 7 4 1 U N...

Page 42: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 29 EVOQUA W3T109612 2 INJECTOR INSTALLATION PIPING Connections for Intermittent Start Stop Operation 25 100 006 142 ISSUE 2 4 93...

Page 43: ...C 4 1 2 2 7 6 9 9 U R E N I A R T S E P Y T Y 8 3 1 3 8 9 6 P W O B L E T E E R T S 4 1 1 4 0 1 7 4 1 U N O I N U F L A H E B U T 4 1 x E P I P 4 1 3 5 6 9 0 6 1 U W O B L E N O I N U F L A H E B U T...

Page 44: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 31 EVOQUA W3T109612 2 INJECTOR INSTALLATION PIPING Connections for Manual Suction Shut Off Unit 25 100 06 131 ISSUE 3 1 90...

Page 45: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 32 EVOQUA W3T109612...

Page 46: ......

Page 47: ...as Supply Check for Leaks 3 2 3 Operating Procedure 3 3 To Start 3 3 1 To Stop for Short Periods 3 3 2 To Stop for Extended Periods 3 3 3 Intermittent Start Stop Operation 3 4 Automatic Operation 3 5...

Page 48: ...es the injector vacuum to maintain the proper operating vacuum on the downstream side of the V notch variable orifice relative to the gas supply vacuum Gas under pressure enters the vacuum regulator T...

Page 49: ...push in the knob and slightly turn it until it snaps in The chlorinator can be fitted with different flowmeters and V notch orifices The dosage range can be changed by changing the flowmeter V notch...

Page 50: ...air in one of the following locations 1 Through the pressure relief valve seat This can be determined by holding a finger over the vent connection on the pressure relief valve Refer to Section 4 Serv...

Page 51: ...PERSONAL INJURY OR EQUIP MENTDAMAGE DONOTOPENTHEGASSUPPLYCONTAINERVALVEMORE THAN ONE COMPLETE TURN THIS WILL PERMIT MAXIMUM DISCHARGE AND CAN ALSO BE TURNED OFF QUICKLY IN CASE OF A GAS LEAK b Turn o...

Page 52: ...y container valve s until the vacuum supply gauge reads full scale and rotameter float settles on bottom stop b Shut off the water supply and drain the line to the injector c Drain the solution discha...

Page 53: ...ive Head If the injector described above were used where a negative head existed at the injector discharge when the injector was shut down this suction might act on diaphragm G with sufficient force t...

Page 54: ...sses water to chamber C causing the plug in the injector to open and wa ter to flow through the injector for priming The injector suction shut off unit prevents the flow of gas until the operation per...

Page 55: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 41 EVOQUA W3T109612 200 500PPD UNITS SERIES V10k V NOTCH GAS FEEDER FLOW DIAGRAM 25 100 185 015 ISSUE 0 7 05 NOTE SHOWN IN STANDBY POSITION...

Page 56: ...4 TO 42 WATER VACUUM V NOTCH VARIABLE ORIFICE DIFFERENTIAL REGULATING VALVE 13 TO 40 WATER RANGE OF NORMAL SUPPLY VACUUM STANDARD VACUUM REGULATOR 13 TO 35 WATER VACUUM PRESSURE CHECK PRESSURE RELIEF...

Page 57: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 43 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Manually Operated 25 100 181 011 ISSUE 4 5 97...

Page 58: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 44 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Intermittent Start Stop Operation 25 100 181 021 ISSUE 3 5 97...

Page 59: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 45 EVOQUA W3T109612 2 INJECTOR FLOW DIAGRAM Prime Flush Operation 25 100 181 031 ISSUE 4 5 97...

Page 60: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 46 EVOQUA W3T109612 ELECTRIC POSITIONER BLOCK DIAGRAM 40 300 180 010 ISSUE 0 10 95...

Page 61: ......

Page 62: ...d Tailway 4 6 4 Cleaning 3 4 Inch Fixed Throat Injector Standard 4 6 5 Cleaning 3 4 Inch Fixed Throat Injector Anti Syphon 4 6 6 Cleaning One Inch Fixed Throat Injector Standard 4 6 7 Cleaning One Inc...

Page 63: ...E Refer to the automatic controller and the positioner Instruction Books for service instructions if the automatic version is used Maintenance is simplified if certain general precautions are taken Th...

Page 64: ...ESULTANT OPENINGS WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT THE ENTRANCE OF MOISTURE MOISTURE MUST BE EXCLUDED FROM ANY PART OF THE EQUIPMENT WHICH IS NORMALLY EXPOSED TO DRY CHLORINE ONLY WHILE...

Page 65: ...If the pressure drop is excessive the injector will not be able to induct the required gas flow Regular periodic inspection and cleaning of the strainer will minimize this possibility 4 4 Maintenance...

Page 66: ...or vacuum or an air leak into the system Failure of the float to settle down indicates an air leak somewhere upstream of the rotameter c When the vacuum gauge reads full scale and the rotameter float...

Page 67: ...Refer to separate instruction book Rotameter When deposits are seen inside the glass tube or the float sticks in one place V Notch Plug At same time as rotameter Injector Nozzle and Tailway Every six...

Page 68: ...oned above d Many but not all contaminants are soluble in water Hold the tube end under running warm 110 125 F water so that the water enters the tube at one end and exits at the other to flush out de...

Page 69: ...ECOMMENDATIONS i When tube float and stops are clean and dry wipe a thin film of Halocar bon grease on the bottom O ring and proceed with reassembly Proceed to paragraph 4 6 2 Cleaning V Notch Plug 4...

Page 70: ...dingStepb Automatic With the V notch plug and plug stem in the extension chamber and the orifice seated move the plug stem in or out as required until the scratch line on the bottom of the plug is eve...

Page 71: ...s as follows Cleaning Injector Unit Diaphragm Backcheck a Shut off injector operating water b Take steps to prevent water from the point of application flowing back toward the injector c Unscrew gas l...

Page 72: ...art stop operation the check valve can accumulate thousands of opening and closing cycles in six months or less and war becomes a considera tioninadditiontocleansurfaces Foreitherintervaltheprocedurei...

Page 73: ...Anti Syphon Injector Lower Portion a Unscrew lower union nut and carefully remove bottom cap and take out diaphragm assembly Clean off any deposits with warm 110 125 F water It is not necessary to dis...

Page 74: ...stem making sure the large O ring is under the head If the conical hole and O ring show film deposits clinging particles or a rough surface disassemble the injector Unscrew the gas line union nut and...

Page 75: ...the threads a Turn off the gas supply Allow the gas feeder to run until the float drops and settles on the bottom stop b Drain the operation water tubes c Follow the directions in Cleaning One Inch F...

Page 76: ...gas feeder is used seasonally or after a long term shutdown the preventive maintenance should be performed prior to startup Disassembly and reassembly instructions necessary to install the maintenanc...

Page 77: ...the parts b Wipe a thin film of Halocarbon grease onto all O rings before reas sembling c Apply a thin film of fluorocarbon oil No 6 3 Halocarbon Products to gasket 7 before assembling d Reassemble i...

Page 78: ...W3T109612 b Wipe a thin film of Halocarbon grease onto all O rings and gaskets before reassembling c Reassemble in the reverse order of disassembly 4 9 Troubleshooting Thefollowingtroubleshootingtabl...

Page 79: ...R E D E E F E T A U Q E D A t n e i c i f f u s n I r o t c e j n i m u u c a v r o t c e j n I m u u c a v e g u a g m u u c a v t c e n n o C r e t e m o n a m y r u c r e m r o h c n i 4 1 d e g g...

Page 80: ...l r i a n a s e t a c i d n i t i t o n r e t e m a t o r e h t f o m a e r t s p u e s o l c d n a e n i l t n e v e v o m e R h t i w e l p p i n f e i l e r e r u s s e r p f f o t i s p o r d n e...

Page 81: ...d e h t n a e l C s e c a f r u s r e t e m a t o r T A O L F R E T E M A T O R D N A E S I R T O N S E O D N I Y L M R O F I N U L L A F V O T N O I T R O P O R P B O N K H C T O N T U B N O I T A T...

Page 82: ...e r e f f i d g n i t a l u g e r e v l a v r e t a w f o s e h c n i 2 6 o t 8 4 m u u c a v E T O N e b d l u o h s g n i r p s e h T e v i t c e f e d f I m g a r h p a i d e h t r e d n u g n i t...

Page 83: ...s a w d n a w e r c s p m a l c l a e s e v o m e r d n a w e r c s n U t f a h s g n i r O d n a l a e s h t i w g u l p h c t o n V w a r d h t i W f o m l i f t h g i l a h t i w g u l p e t a c i...

Page 84: ...IONS MAY THEN BE FOLLOWED FOR SUBSEQUENT GUIDANCE OF TRAINED EQUIPMENT OPERATORS AFM4634 TO AVOID POSSIBLE SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK TURN POWER OFF BEFORE SERVICING KEEP COVER SECUR...

Page 85: ...Chlorine leaks always get progressively worse if they are not promptly corrected 5 Neverre usegasketsinchlorinepipingsystems Alwayshave an adequate supply on hand and always use new gaskets of the co...

Page 86: ...ed personnel who are completely familiar with these instructions DO NOT REMOVE THIS SIGN FROM THIS EQUIPMENT Caution Labels and Tags The following caution labels and tags are attached to the equipment...

Page 87: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 72 EVOQUA W3T109612 INSTALLATION AND REMOVAL OF ROTAMETER SERVICE Used In V10k V Notch Gas Feeders 25 100 150 020 ISSUE 0 7 05...

Page 88: ...EW THE EXTENSION CHAMBER CONTAINING THE V NOTCH PLUG AND ORIFICE C LINE UP THE SCRATCH LINE ON THE PLUG WITH THE BOTTOM OF THE ORIFICE D CAREFULLY REINSTALL THE EXTENSION CHAMBER INTO THE UNIT E LOOSE...

Page 89: ...S FOR MANUAL OPERATION OPERATION Positioner 40 300 170 010 ISSUE 0 10 95 A DISENGAGE THE MOTOR BY PULLING THE KNOB OUTWARD B ADJUST THE GAS FEED RATE AS DESIRED BY ROTATING THE KNOB C TO RETURN TO AUT...

Page 90: ......

Page 91: ...AA4310 3 4 Standard Injector 25 200 002 010A B AAA4307 3 4 Anti Syphon Injector 25 200 002 020A B AAA4316 1 Standard Injector 25 200 002 030A B AAA4313 1 Anti Syphon Injector 25 200 002 040A B Plastic...

Page 92: ...10K V NOTCH CHLORINATOR 76 EVOQUA W3T109612 5 AND 10 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD WALL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 040A ISSUE 1 10 08 NOTE FOR PARTS L...

Page 93: ...HIGH CAPACITY 250PPD TO 750PPD 16 P 37657 1 ORIFICE 17 P 44045 1 EXTENSION CHAMBER O RING 18 P 52146 1 EXTENSION CHAMBER 19 PXH26482 1 O RING 012 HYPALON 3 8 ID x 1 2 OD 20 P 34530 1 SEAL 21 P 37663...

Page 94: ...6 1 WARNING LABEL 39 RXA32525 1 PLUG 10 ONLY 40 P 44122 1 GASKET 10 ONLY 41 ACG4600 1 WARNING LABEL 10 ONLY 42 ADH4733 1 CAUTION LABEL 43 P 54516 1 LABEL CHLORINATOR AFM4995 1 WARNING TAG NOT SHOWN L...

Page 95: ...WT 025 100 001 UA IM 0614 79 EVOQUA W3T109612 10 LOW CAPACITY 200PPD AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 050A ISSUE 1 10 08 NOTE FOR PARTS LIST S...

Page 96: ...0 LOW CAPACITY 200PPD AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Manual Arrangement 25 100 000 050B ISSUE 0 7 05 NOTE FOR CAPACITIES HIGHER THAN 500PPD USE A 2 INJECTOR SEE TYPICAL I...

Page 97: ...PD 10 P 37653 1 SPRING 11 P 44122 3 GASKET 12 P 31295 1 PLUG 1 4 NPT 13 P 37671 1 HOUSING SEAT 14 P 37661 1 SEAT GASKET HOUSING 15 UXA96295 1 10 HEADBLOCK 16 AHS4646 1 WARNING LABEL 17 AQA3847 1 TUBIN...

Page 98: ...UUM GAUGE 50 PXA 37688 1 PLUG 51 P 96962 1 VACUUM GAUGE GASKET 52 P 97104 1 VACUUM GAUGE NUT 54 U 24110 1 ELBOW TUBING CONNECTOR 5 8 OD x 1 2 NPT 57 PXG 96276 2 SCREW 58 P 19888 2 WASHER 59 AAA 1607 1...

Page 99: ...100 001 UA IM 0614 83 EVOQUA W3T109612 5 AND 10 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Automatic Arrangement 25 100 000 060A ISSUE 1 10 08 NOTE FOR PARTS L...

Page 100: ...0 LOW CAPACITY 200PPD 5 AND 10 HIGH CAPACITY 750PPD PANEL MOUNTED CONTROL UNIT PARTS Automatic Arrangement 25 100 000 060B ISSUE 1 10 08 NOTE FOR CAPACITIES HIGHER THAN 500PPD USE A 2 INJECTOR SEE TYP...

Page 101: ...2697 4 WASHER 19 PXB 97066 1 PANEL 20 AFM 4634 1 WARNING LABEL 21 ACG 4653 1 WARNING LABEL 22 UXB 96285 1 AUTOMATIC POSITIONER 115V OR UXC 96285 1 AUTOMATIC POSITIONER 230V 23 ACG 4600 1 WARNING LABEL...

Page 102: ...PT 62 PXG96276 2 SCREW 63 P 19888 2 WASHER 64 AAA1607 1 1 DIA PIPE NIPPLE 65 UXC94333 1 1 DIA PIPE CLAMP 66 AAA1613 1 SPACER 67 AAA2457 1 SCREW 68 P 43468 1 1 PIPE COUPLING 69 AAA4307 1 3 4 ANTI SYPHO...

Page 103: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 87 EVOQUA W3T109612 SFC PANEL MOUNTING PARTS 25 100 000 070A ISSUE 1 6 14 NOTE FOR PARTS LIST SEE DWGS 25 100 000 070B...

Page 104: ...CREW MCH RD HD SLOT 1 3 4 LG 2 P92697 2 WASHER FLT 10 SS 3 P13619 4 WASHER LOCK 10 SS 4 P35110 2 NUT SCR HEX SS 5 P19665 2 SCREW MCH RD HD SLOT 5 8 LG 6 PXF92139 4 WASHER FLAT 10 SS 7 AAD3941 1 DINRAI...

Page 105: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 89 EVOQUA W3T109612 V10k CHLORINATOR PARTS 5 Rotameter Components 25 100 001 210A ISSUE 0 7 05 NOTE FOR PARTS LIST SEE DWG 25 100 001 210B...

Page 106: ...8 DIA GLASS FLOAT AIC5506 P48140 400 UXM25054 P52170 P38256 5 8 DIA GLASS FLOAT AIC5506 P48140 500 UXN25054 P52172 P35103 11 16 DIA CERAMIC FLOAT AIC5506 P48140 750 AAC8090 PXO97097 AAD3799 630 DIA P...

Page 107: ...V10K V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 91 EVOQUA W3T109612 V10k CHLORINATOR PARTS 10 Rotameter Components 25 100 001 220A ISSUE 0 7 05 NOTE FOR PARTS LIST SEE DWG 25 100 001 220B...

Page 108: ...FLOAT AIC5506 P48140 400 UXL20947 P44069 P38256 5 8 DIA GLASS FLOAT AIC5506 P48140 500 UXM20947 PXA48131 P35103 11 16 DIA CERAMIC FLOAT AIC5506 P48140 750 AAC8093 PXO97098 AAD3799 630 DIA PEEK FLOAT A...

Page 109: ...atic Arrangement 25 100 001 035 ISSUE 0 7 05 CAPACITY Cl2 LB 24HR V NOTCH PLUG SPRING SEAT PART NO CODE LETTER NO OF GROOVES 3 PXA 39598 P 1 P 37700 P 37670 10 PXA 39598 P 1 20 PXB 39598 Q 1 30 PXC 39...

Page 110: ...011 ISSUE 1 4 05 KEY NO PART NO QTY DESCRIPTION 1 PXA37688 1 PLUG PVC 2 P44122 2 GASKET HYPALON 1 ID x 1 1 4 OD 3 U26664 1 VALVE BODY 4 P37656 1 STEM HOLDER 5 P37655 1 PIN 6 P38409 1 STEM PVC 7 P37661...

Page 111: ...V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 95 EVOQUA W3T109612 PRESSURE RELIEF VALVE PARTS 25 100 001 040 ISSUE 1 8 08 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS U 2...

Page 112: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 96 EVOQUA W3T109612 AAA4310 3 4 STANDARD INJECTOR PARTS 25 200 002 010A ISSUE 2 5 04 NOTE FOR PARTS LIST SEE DWG 25 200 002 010B...

Page 113: ...33 1 CAUTION LABEL 8 P97034 1 STEM 9 AAB4087 1 VALVE SEAT 10 P97164 1 UNION NUT 11 P94729 1 O RING 12 AAB4090 1 NUT 21 SEE TABLE 1 TAILWAY 22 P48976 1 SPRING 23 P96972 1 LOWER BODY 24 PXA27409 2 O RIN...

Page 114: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 98 EVOQUA W3T109612 AAA4307 3 4 ANTI SYPHON INJECTOR PARTS 25 200 002 020A ISSUE 5 1 09 NOTE FOR PARTS LIST SEE DWG 25 200 002 020B...

Page 115: ...ET 15 P100178 2 SCREW M6 17 PXA25900 2 O RING 010 VITON 1 4 ID x 3 8 OD 18 P52006 2 WASHER 19 P97037 1 BACKING PLATE 20 P33847 2 MACH SCREW SILVER 4 36 x 19 32 LG 21 SEE TABLE BELOW 1 TAILWAY 22 P9706...

Page 116: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 100 EVOQUA W3T109612 AAA4316 1 STANDARD INJECTOR PARTS 25 200 002 030A ISSUE 0 10 95 NOTE FOR PARTS LIST SEE DWG 25 200 002 030B...

Page 117: ...H4733 1 CAUTION LABEL 7 AAD2584 1 SEAT 8 P97342 1 O RING VITON 11 MM 9 AAA1905 6 SCREW MONEL 10 P97046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RIN...

Page 118: ...WT 025 100 001 UA IM 0614 V10K V NOTCH CHLORINATOR 102 EVOQUA W3T109612 AAA4313 1 ANTI SYPHON INJECTOR PARTS 25 200 002 040A ISSUE 0 10 95 NOTE FOR PARTS LIST SEE DWG 25 200 002 040B...

Page 119: ...ONEL 10 P97046 6 WASHER 11 P97048 1 VALVE STEM 12 P31295 2 PLUG 1 4 NPT 13 P96971 1 UPPER BODY 14 P50524 1 O RING 151 VITON 3 ID x 3 3 16 OD 15 P100363 1 UNION NUT 16 PXA40575 1 O RING 211 VITON 13 16...

Page 120: ...TO THE INJECTOR TAILWAY IF RIGID PVC PIPE IS USED A PIECE OF STRAIGHT PIPE AT LEAST EIGHT INCHES LONG SHOULD BE COUPLED TO THE END OF THE INJECTOR TAILWAY BEFORE ANY ELBOWS TEES OR SIMILAR FLOW RESTR...

Page 121: ...F X P X X X X G 3 9 0 0 5 G X P X X X X 5 6 1 4 9 0 0 5 H X P F 3 9 0 0 5 F X P X X X X G 3 9 0 0 5 G X P X X X X H 3 9 0 0 5 H X P X X X X 3 9 1 4 9 0 0 5 J X P G 3 9 0 0 5 G X P X X X H 3 9 0 0 5 H...

Page 122: ...onal injury or damage to equipment do not exceed working pressure of hose or flexible plastic pipe Never exceed 125 PSI at 70 F Use rigid pipe between discharge and main connections when pumping hazar...

Page 123: ...70 F Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper dispersion of solution the end of the tube must extend into the main approximately 1 2 t...

Page 124: ...Use rigid pipe between discharge and main connections when pumping hazardous chemicals Caution for proper dispersion of solution the end of the tube must extend into the main approximately 1 2 to 1 3...

Page 125: ...PARTS LIST SEE DWG 25 052 001 051B U25764 SMALL THROAT U25765 LARGE THROAT 2 INJECTOR PARTS With Manually Operated Plug Shut Off 25 052 001 051A ISSUE 9 7 05 31 30 27 29 28 24 25 26 21 22 38 38 35 37...

Page 126: ...EE INLET 10 P40893 1 PLATE 11 P10619 1 HEX NUT BRASS 3 4 16 12 U19319 1 KNOB 13 PN5873 1 CAP NUT BRASS 5 16 18 14 P40578 1 O RING 148 BUNA N 2 3 4 ID x 2 15 16 OD 15 P40571 1 SPRING 16 U20580 1 STEM H...

Page 127: ...NATOR WT 025 100 001 UA IM 0614 111 EVOQUA W3T109612 U25762 SMALL THROAT U25763 LARGE THROAT 2 INJECTOR PARTS With Pressure Operated Plug Shut Off 25 052 001 046A ISSUE 5 4 05 NOTE FOR PARTS LIST SEE...

Page 128: ...572 1 ADJUSTING SCREW NUT 20 PN18680 1 HEX NUT BRASS 1 2 13 21 P40573 1 ADJUSTING SCREW 22 PE28283 2 MACH SCREW RD HD BRASS 10 24 x 1 2 LG 23 PE5663 2 10 WASHER BRASS 24 PE14725 2 HEX NUT BRASS 10 24...

Page 129: ...V NOTCH CHLORINATOR WT 025 100 001 UA IM 0614 113 EVOQUA W3T109612 U19315 INJECTOR SHUT OFF UNIT PARTS 25 100 06 111 ISSUE 6 2 93 when ordering material always specify model and serial number of appar...

Page 130: ...20 FOR 2 HOSE 2 MAIN CONNECTION PARTS With Corporation Cock For 1 1 2 Or 2 Hose 50 845 002 022 ISSUE 4 9 03 WHEN ORDERING MATERIAL ALWAYS SPECIFY MODEL AND SERIAL NUMBER OF APPARATUS KEY NO PART NO QT...

Page 131: ......

Page 132: ...or APP 4379 Preventive Maintenance Kit one inch Anti Syphon Injector AJA 4403 ADDITIONAL SPARE PARTS QTY DESCRIPTION PART NO Specify length Polyethylene Tubing 1 2 x 5 8 RP68 4503 Specify length Polye...

Page 133: ......

Page 134: ...CHLORINE HANDLING MANUAL Cl2 BOOK NO WT 025 000 001 UA IM 0614 W3T98244...

Page 135: ...ectly from Evoqua Water Tech nologies Colorado Springs CO contact the office indicated below UNITED STATES 725 Wooten Road Colorado Springs CO 80915 TEL 800 524 6324 CANADA If the equipment was purcha...

Page 136: ...NTIRE MANUAL AND BE FULLY FAMILIAR WITH YOUR EQUIPMENT AND YOUR ENTIRE INDUSTRIAL SYSTEM SO THAT THE SAFETY PROCEDURES YOU ESTABLISH WILL MEET THE NEEDS OF THE EMPLOYEES IN YOUR FACILITY READ ING ONLY...

Page 137: ...PPARATUS IS ALWAYS AVAILABLE AND PERSONNEL ARE PROPERLY TRAINED IN ITS USE ENSURE THAT SAFETY EQUIPMENT SUCH AS VENTILA TION FANS AND BREATHING APPARATUS IS INSPECTED AND MAINTAINED IN ACCORDANCE WITH...

Page 138: ...is relatively non corrosive In the presence of moisture however it is highly corrosive Accordingly ev ery precaution should be taken to avoid leaks to stop them promptly if they occur and to keep mois...

Page 139: ...per of ton containers may be manifolded A typical arrangement for manifolding cylinders is shown in Figure 2 If cylinders or ton containers are manifolded it is essential that all supply containers be...

Page 140: ...E RECOMMENDATIONS DO NOT MANIFOLD TON CONTAINERS FOR SIMULTANEOUS LIQUID CHLORINE WITHDRAWAL THIS MANIFOLDING CAN CAUSE OVER PRESSURIZATION AND RUPTURE 3 3 CONTAINER VALVES Standard cylinder and ton c...

Page 141: ...emperature increases to 158 165 F to relieve pressure and prevent rupture of the cylinder Ton containers are equipped with six fusible metal plugs see Figure 8 three of which are in each end spaced 12...

Page 142: ...sly on a scale This also makes it possible to record the amount of chlorine used Portable or dormant scales in beam dial or digital types and with varying platform sizes are available WARNING ALWAYS R...

Page 143: ...good practice to leave the wrench in place so the valve can be closed quickly in case of an emergency Maximum discharge can be accomplished with one full turn of the valve Excessive force must not be...

Page 144: ...uired only in those caseswhereitisnecessarytopreventchlorinegaslinesfrom becomingchilled orliquidlinesfrombecomingoverheated More complete details along with ASTM and ANSI specifi cations can be obtai...

Page 145: ...will expand and develop higher than acceptable pressures Aliquid linepressurereliefsystem whichincludesarupture disc and an expansion chamber is required where liquid may be trapped in the line or whe...

Page 146: ...service are used Ball valves must include a provision for venting the cavity in the closed position to the upstream side 4 6 PRESSURE GAUGES AND SWITCHES Wheneverpressuregaugesandswitchesareusedinchlo...

Page 147: ...thods if steam is not available refer to Chlorine Institute Pamphlet 6 Piping Systems for Dry Chlorine After proper cleaning all chlorine piping should be hydro statically tested to one and one half t...

Page 148: ...th appropriate regulations 5 2 HEALTH HAZARDS Exposure to a sufficiently high concentration of chlorine can result in difficulty in breathing and if prolonged finally death through suffocation Chlorin...

Page 149: ...g Chlorine Institute requirements are available that can seal off most leaking areas of chlorine containers i e valves fusible plugs or container wall If these are on hand they must be used only by pe...

Page 150: ...water will react with the chlorine forming acids that will make the leak worse 5 5 CHEMICAL DISPOSAL FACILITIES Part of the planning for emergencies entails provision for disposal of any released chlo...

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