Evolis BadgePass NXT5000 Service Manual Download Page 1

Page: 1 / 60

280 Trace Colony Park

• Ridgeland, MS 39157

601.499.2131

www.badgepass.com

September 2012.

Ref. KU-034-ENG Rev A1

Service Manual

Summary of Contents for BadgePass NXT5000

Page 2: ...Common Motor S10097 Feeder 27 Step 8 Enclosure Base CI011190 29 Step 9 Flip Over Sensor S10121 30 Step 10 Ribbon Braking Kit S10093 31 Step 11 Transport Belts Kit S10091 33 Step 12 Ribbon Detection Ki...

Page 3: ...trademarks of Microsoft Corporation In the United States or other countries Atom is a registered trademark of Intel Inc TrueType is a registered trademark of Apple Inc The information contained in th...

Page 4: ...ad the manuals pay careful attention to safety regulations and the sections pertinent to their job Individuals assigned to operating the machine are broken down as follows Operator Assigned to loading...

Page 5: ...thin the chapters and or sections and have the following meaning Electricity Warning This symbol indicates dangerous voltage associated with the powerful enough to constitute an electrical risk This s...

Page 6: ...are dry and non slip Insulated rubber floor mats are preferred Know the location of equipment branch circuit interrupters or circuit breakers and how to turn them on and off in case of emergency Know...

Page 7: ...g of the necessity for Individual Protection Devices I P D Note It is advisable not to change the intended use without previously contacting the Manufacturer Note Do not subject materials other than t...

Page 8: ...elt 1 26 Picture 16 Feeder E ring pulley 27 Picture 17 Feeder Motor Cable 27 Picture 18 Feeder Motor 1 28 Picture 19 Feeder Motor 2 28 Picture 20 Enclosure Base side 29 Picture 21 Enclosure Base clip...

Page 9: ...r springs 50 Picture 59 Heat Roller 1 50 Picture 60 Heat Roller 2 50 Picture 61 Flex connector 51 Picture 62 Flex Rivets 51 Picture 63 Flex Card Sensor 52 Picture 64 Print Head 1 53 Picture 65 Print H...

Page 10: ...Page 10 Description Service Manual Picture 1 BadgePass NXT5000 Printer...

Page 11: ...Page 11 Explode View Service Manual Drawing 1...

Page 12: ...Page 12 Spare Parts List Service Manual Drawing 3 BELTS FEEDER KIT S10092 BELTS TIGHTING KIT S10094 FEEDER EXIT HOPPER BLUE S10126 MOTOR COMMON S10097 FEEDER UPPER BLUE S10124...

Page 13: ...Page 13 Spare Parts List Service Manual Drawing 4 BELTS TRANSPORT KIT S10091 MOTOR COMMON S10097 MOTOR STEPPER S10096 SENSOR FLEX KIT S10088 RIBBON BRAKING KIT S10093...

Page 14: ...Page 14 Spare Parts List Service Manual Drawing 5 MOTOR STEPPER FEEDER S10098 MOTOR COMMON S10097 BELTS TRANSPORT KIT S10091 RIBBON DETECTION KIT WITH CABLE S10087...

Page 15: ...Page 15 Spare Parts List Service Manual FLIP OVER MODULE S10128 ROLLER CLEANING S10122 SENSOR FLIP OVER S10121 ROLLER HEAD KIT S10099 Drawing 6...

Page 16: ...Page 16 Spare Parts List Service Manual Drawing 7 PRINT HEAD KPE S10084 SENSOR RIBBON S10089 HEAD BRACKET S10135 FAN KIT S10100 CABLE PRINT HEAD S10085...

Page 17: ...Page 17 Spare Parts List Service Manual MAIN BOARD USB ETH USB HUB S10114 Drawing 8 PACKAGING BOX AND FOAM S10127 Drawing 9...

Page 18: ...ighting Belts Kit Common Motor Enclosure Base Flip Over Sensor Ribbon Braking Kit Transport Belts Kit Ribbon Detection Kit Stepper Feeder Motor Flip Over Module Cleaning Roller I O Shield Enclosure Bo...

Page 19: ...Page 19 Available Tools Service Manual Flat screwdriver AR 2 5X75 Precision clamp Torx Flat Bolt Picture 2 Tools...

Page 20: ...Page 20 Step 1 Reject Box C1010222 Service Manual Picture 3 Reject Box 1 Lift the box to remove it...

Page 21: ...Enclosure Side CI010214 Service Manual 1 Press and open the cover 2 Press and open the side 3 Push and unplug the enclosure side side by side Picture 4 Top Cover 1 2 3 Picture 5 Side Bolt Picture 6 E...

Page 22: ...Page 22 Step 3 LCD Control Panel with cable S10086 Service Manual 1 Disconnect the LCD cable 2 Remove the two screws Picture 7 Control Panel 2 1...

Page 23: ...1 First be sure to have completely performed Step 2 2 Remove the two screws Picture 8 Feeder inside Right Side Picture 9 Feeder inside Left Side Picture 10 Feeder Front Side 4 3 Remove the three scre...

Page 24: ...S10126 Service Manual 5 Push the belt idler and remove the belt in the same time 6 Unclip and push the upper feeder a little in the same time Picture 11 Feeder Right Side Picture 12 Feeder Left Side...

Page 25: ...Page 25 Step 5 Feeder Belts Kit S10092 Service Manual 1 Disconnect the LCD cable 2 Remove the two screws Picture 13 Feeder Belt 2 1...

Page 26: ...elts Kit S10094 Service Manual 3 Push and remove the belt idler 1 First be sure to have completely performed from Step 4 1 to Step 4 5 2 Remove the spring Picture 14 Feeder Tighting Belt 2 Picture 15...

Page 27: ...Motor S10097 Feeder Service Manual 3 Push and remove the belt idler 1 First be sure to have completely performed Step 5 2 Remove the E Ring and the pulley Picture 16 Feeder E ring pulley 2 Picture 17...

Page 28: ...e Manual 5 Remove the motor 1 First be sure to have completely performed Step 5 2 Remove the E Ring and the pulley Picture 18 Feeder Motor 1 Picture 19 Feeder Motor 2 4 5 Step 7 Common Motor S10097 Fe...

Page 29: ...e sure to have completely performed Step 3 1 3 Loosen the two screws on each side Picture 20 Enclosure Base side Picture 21 Enclosure Base clip 1 Picture 22 Enclosure Base clip 2 4 Separate the two pa...

Page 30: ...Page 30 Step 9 Flip Over Sensor S10121 Service Manual 1 First be sure to have performed Step 2 without Step 2 3 2 Remove the flip sensor and disconnect its cable Picture 23 Flip Sensor 2...

Page 31: ...have performed Step 2 without Step 2 3 2 Remove the option roller gear 3 Push and turn left the lock and remove it 4 Notice the order of each part from the lock key springs washers Picture 24 Ribbon...

Page 32: ...Service Manual 6 Remove the gear if necessary Picture 26 Ribbon lock gear Be careful when you put back the black gears put the gears like on the picture 48 Step21 6 Step 10 Ribbon Braking Kit S10093 C...

Page 33: ...st be sure to have completely performed Step 8 b Remove the transport belt Picture 27 Transport Belt 1 2 Black Ribbon belt a First be sure to have performed Step 2 without Step 2 3 b Remove the Black...

Page 34: ...be sure to have performed Step 2 without Step 2 3 b Remove the ribbon belt c Remove the head roller gear a and the stepper belt Picture 29 Tansport Belts 5 MXL Transport belt a First be sure to have...

Page 35: ...vice Manual 1 First be sure to have completely performed Step 2 2 Disconnect the cable on the main board 3 Remove the rivet 3 2 4 Picture 31 Ribbon Detection Picture 32 Ribbon Detection Rivet 4 To Put...

Page 36: ...ep 13 Stepper Feeder Motor S10098 Service Manual 1 First be sure to have completely performed Step 2 2 Disconnect the motor cable you want 3 Remove the motor rivet you want to replace Picture 33 Motor...

Page 37: ...128 Service Manual 3 Remove the flip motor For more details refer to Step 13 1 First be sure to have completely performed Step 8 2 Press and turn at the same time the flip sensor support Picture 34 Fl...

Page 38: ...Page 38 Service Manual 5 Remove the flip over 4 Press and turn at the same time the flip support Picture 36 Flip Support Picture 37 Flip Over Step 14 Flip Over Module S10128 Continued 4 5...

Page 39: ...Page 39 Step 15 Cleaning Roller S10122 Service Manual 1 First be sure to have completely performed Step 2 1 2 Press on the plastic latch and remove the cleaning roller Picture 38 Cleaning Roller 2...

Page 40: ...Page 40 Step 16 I O Shield CI010322 Service Manual 1 First be sure to have completely performed Step 8 2 Remove the I O Shield Picture 39 I O Shield 2...

Page 41: ...losure Bottom Plate SE010079 Service Manual 1 First be sure to have completely performed Step 8 2 Press on the bottom plate clip a and push on the left b in the same time to remove the module Picture...

Page 42: ...ave completely performed Step 17 2 Remove all the connectors and the flex connector Picture 42 Fixing MainBoard Step 18 Main Board USB ETH S10114 3 2 Picture 41 MainBoard Connections 3 Turn back the p...

Page 43: ...Down Service Manual 1 First be sure to have completely performed Step 18 2 Unclip the gear motor and cable Picture 43 Gear Motor 3 Press on the motor clip with a flat screwdriver and turn the motor a...

Page 44: ...st be sure to have completely performed Step 18 2 Remove the ribbon belt the ribbon pulley and the motor cable Picture 45 Common Motor Left Side 3 Press on the motor clip with a flat screwdriver and t...

Page 45: ...Stepper Motor S10096 Service Manual 1 First be sure to have completely performed Step 18 2 Remove the motor cable and the gear Picture 48 Transport Belt 3 Remove the MXL belt and the gear 2 Picture 47...

Page 46: ...screws of the belt idler Picture 49 Belt Idler screws Picture 50 Stepper Motor 5 Remove the two screws of the Stepper motor 6 When you will re assembly components Be carreful when you put back the bl...

Page 47: ...ler Kit S10099 Continued Service Manual 3 Remove the Stepper belt 1 First be sure to have completely performed Step 14 2 Remove the parts indicated on the bellow Picture 52 Picture 34 Flip Sensor Pict...

Page 48: ...anual 5 Remove the two screws on each side of the module 4 Press and turn at the same time the flip support Picture 54 Transport Belt Picture 55 Disassembly Chassis screws Step 22 Head Roller Kit S100...

Page 49: ...tinued Service Manual 6 Open the head bracket lift and pull forward and remove the upper chassis Picture 56 Separation of Chassis Picture 57 Synchro Ribbon Support 3 7 Remove the synchro ribbon suppor...

Page 50: ...d the two springs Picture 58 Option roller springs 9 Tilt forward the head roller kit and lift up it 8 8 9 9 Picture 59 Heat Roller 1 Picture 60 Heat Roller 2 When you will re assembly all components...

Page 51: ...Manual 1 First be sure to have completely performed Step 22 2 Remove the flag and disconnect the flex Picture 61 Flex connector 2 3 Press on the two sides of the up and down sensor and remove it 4 Rem...

Page 52: ...age 52 Service Manual 5 Remove the card sensor Step 23 Flex Sensor Kit S10088 Picture 63 Flex Card Sensor Be carreful when you ll put back the black gears put the gears like the picture 51 Step 21 6 2...

Page 53: ...he head pressure plate and pull on the head with the other hand to free the lugs from the holding fork and then remove the lugs from their slots Picture 64 Print Head 1 3 Tilt the head carefully downw...

Page 54: ...Step 2 1 2 Disconnect the sensor cable 3 Unclip the upper sensor support a unclip the lower sensor support and remove it b 3 Unclip the upper sensor support a unclip the lower sensor support and remov...

Page 55: ...Service Manual 1 First be sure to have completely performed Step 2 1 2 With a screwdriver push on the cover clip and move it in the same time on each side Picture 71 Enclosure Cover 2 3 Push backward...

Page 56: ...Page 56 Step 27 Enclosure Buttom CI010206 Service Manual 1 First be sure to have completely performed Step 2 1 2 Push on the button clip Picture 72 Enclosure Button 2...

Page 57: ...Fan Kit S10100 Service Manual 3 Remove the two rivets 4 Disconnect the fan cable 1 First be sure to have completely performed Step 8 and Step 26 2 Remove the filter fan Picture 73 Fan 1 Picture 74 Fan...

Page 58: ...age 58 Service Manual 5 Remove the two screws on each side of the module 5 Pass the fan cable thru the chassis cable path Picture 75 Fan Cable Path Picture 76 Fan 2 Step 28 Fan Kit S10100 Continued 7...

Page 59: ...Step 8 and Step 26 2 Disconnect the print head cable Picture 77 Print Head Cable Print Head Connector Picture 78 Print Head Cable Mainboard Connector 3 Disconnect the print head cable 3 4 Pass the pri...

Page 60: ...pletely performed Step 8 Step 24 Step 26 and Step 27 2 Disconnect the three cables Picture 80 Head Bracket Connectors 3 Pass the cables thru the chassis 4 Remove the E ring Picture 81 Head Bracket Cab...

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