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Evinrude E25DELSES Operator'S Manual Download Page 1

Operator’s Guide

R, RL, TE, TEL, PL

2009 Model Year 

25, 30 HORSEPOWER

*215753*

Summary of Contents for E25DELSES

Page 1: ...Operator s Guide R RL TE TEL PL 2009 Model Year 25 30 HORSEPOWER 215753...

Page 2: ...25 30 HORSEPOWER R RL TE TEL EL PL 2009 Model Year...

Page 3: ......

Page 4: ...Steel Thermostat Nickel Chrome Faced Piston Rings Micro Finished Connecting Rods Crankshaft Cleaner and Quieter EPA Emissions Compliance European Union Emissions Compliance California 3 Star Emissions...

Page 5: ......

Page 6: ...nrude E TEC outboards have been engineered to outperform anything on the wa ter acceleration top end speed any size any horsepower across the line And for your buddies who own a four stroke Well they...

Page 7: ...uel Additives 19 Operation 20 Safety Information 20 Engine Starting Stopping Tiller Models 20 Engine Starting Stopping Remote Control Models 24 Shifting and Speed Control Tiller Models 26 Tiller Handl...

Page 8: ...bmerged Outboard 49 Transporting the Outboard 50 Flushing 50 Storage 51 Short Term Storage 51 Long Term Storage Winterization 52 Pre Season Check 54 Troubleshooting 55 PRODUCT INFORMATION 57 Installat...

Page 9: ...information about classes call toll free 1 800 336 BOAT For additional information about boating safe ty and regulations call U S Coast Guard Boating Safety Hotline 1 800 368 5647 Outside North Ameri...

Page 10: ...vices must be in good con dition and suitable for your type of boat Always comply with the regulations that apply to your boat Remember gasoline fumes are flamma ble and explosive Always adhere to the...

Page 11: ...the response of each control Be familiar with all controls before applying the throttle above idle speed As the operator you are in con trol and responsible for safe operation The outboard must be cor...

Page 12: ...l marketing areas Owner s Identification United States and Canada At the time of purchase your Dealer will complete your out board registration forms Your portion provides proof of ownership and date...

Page 13: ...as amended by 2004 108 EC Electromagnetic Compatibility Relevant Harmonized Standard s As referenced by Council and Relevant Directives Product Type Marine Outboard 2 Stroke Cycle SI Engine Manufactu...

Page 14: ...11 USING YOUR Evinrude E TEC OUTBOARD USING YOUR E TEC OUTBOARD...

Page 15: ...10 Start Button Electric Start Models Only 3 Water Pump Indicator Flushing Port 11 Throttle Friction Adjustment 4 Anti Corrosion Anodes 12 Steering Handle Twist Grip Throttle 5 Trim Tab 13 Touch Trol...

Page 16: ...24 EMM Engine Management Module 18 Fuse 25 Rewind Starter Flywheel Guard 19 Spare Fuse 26 Throttle Friction Screw 20 Air Silencer 27 Emergency Start Clip 21 Battery Cable electric start models only 2...

Page 17: ...ATION REMOTE CONTROL MODELS Item Description Item Description 1 Air Inlet Tilt Handle 5 Trim Tab 2 Engine Cover Latch 6 Water Intake Screens 3 Water Pump Indicator Flushing Port 7 Rope Pull Start Hand...

Page 18: ...Item Description 8 Oil Tank 14 Battery Cables 9 Oil Fill Cap 15 Spark Plugs 10 Fuse 16 EMM Engine Management Module 11 Spare Fuse 17 Rewind Starter Flywheel Guard 12 Air Silencer 18 Rope Pull Start Ha...

Page 19: ...synthetic formula oil provides uncompro mised lubrication and superior performance even in extreme conditions especially in cold temperatures down to 0 F 17 C Other Oils If Evinrude Johnson brand oil...

Page 20: ...nd fill the tank with the recommended outboard lubricant as speci fied in Oil Requirements on page 16 Replace the filler cap and tighten securely Reinstall the engine cover IMPORTANT The oil tank capa...

Page 21: ...ine is extremely flammable and highly explosive under certain condi tions Follow the instructions in this section explicitly Improper handling of fuel could result in property damage serious injury or...

Page 22: ...n poor performance or engine damage Evinrude Johnson 2 4 Fuel Conditioner will help prevent gum and varnish deposits from forming in fuel system components and will remove moisture from the fuel syste...

Page 23: ...esult in serious injury or death Assure the engine and prop area is clear of people and objects before starting engine or operating boat Do not allow anyone near a propeller even when the engine is of...

Page 24: ...leshooting on page 55 TILLER ELECTRIC MODELS Start Button While seated press the start button If equipped with a key switch it must be in the ON position Crank the engine no longer than 20 seconds 1 S...

Page 25: ...r to Troubleshooting on page 55 After Engine Starts Check the water pump indicator A steady stream of water indicates the water pump is working If a steady stream of water from the water pump indicato...

Page 26: ...switch rd An extra clip is provided on the tiller handle If the operator is thrown from the boat another person can insert the extra clip in the stop switch and start the outboard 1 Extra clip Contin...

Page 27: ...d run without the clip con nected to the key switch The operator should always use the clip and lanyard anytime the engine is running Refer to Emergency Stop Key Switch on page 29 Move the remote cont...

Page 28: ...stem fails to self test during start up see your Dealer If your outboard does not react normally to this starting procedure or if it fails to start re fer to Troubleshooting on page 55 After Engine St...

Page 29: ...he en gine is at idle speed and the boat has slowed Speed Control With the outboard running twist throttle grip Clockwise to decrease speed or Counterclockwise to increase speed 1 Decrease speed 2 Shi...

Page 30: ...d 1 Troll Control button TILLER HANDLE RATCHET Tiller models feature a ratchet which holds the tiller arm at approximately 30 or 90 posi tions To release the tiller arm press up on the release lever 1...

Page 31: ...and lanyard Concealed Side Mount Control 1 Handle shift and throttle 2 Trim tilt switch where equipped 3 Neutral lock lever 4 Fast idle button warm up 5 Throttle friction adjusting screw Single Lever...

Page 32: ...tions are not suitable for your boat s control see your Dealer before proceeding Shifting IMPORTANT When shifting from FOR WARD to REVERSE or from REVERSE to FORWARD pause at NEUTRAL until the en gine...

Page 33: ...nding on boat load hull design and throttle setting When boat reaches top speed throttle back from FULL SPEED to a lower throttle setting You will save fuel with a minimal loss of speed Typical Fuel E...

Page 34: ...gage 1 Tilt support bracket Tilt DOWN Move tilt run lever to RUN position 1 RUN position Grasp tilt grip on engine cover and raise out board slightly Tilt support will automatically disengage Slowly l...

Page 35: ...Insert rod in desired position Make sure rod passes through both stern brackets Push in against retainer Make sure the catch is locked on the stern bracket OK 007026 WARNING Boat stability and steerin...

Page 36: ...Shallow Water Drive Move tilt run lever to RUN position Grasp tilt grip on engine cover and raise out board slightly The shallow water drive link will automatically disengage Slowly lower outboard to...

Page 37: ...otection on this unit When operating in rough water or crossing a wake excessive bow up trim may result in the boat s bow suddenly rising skyward possibly ejecting or otherwise seriously injuring occu...

Page 38: ...lock lever rests solidly on the stern brackets 1 Tilt lock lever When you are finished tilting the outboard disengage the tilt lock lever 1 Tilt the outboard UP 2 Flip the tilt lock lever up 3 Lower t...

Page 39: ...ad clearance support the outboard with an accessory trailering bracket IMPORTANT The outboard must be re strained when trailering Bouncing during transport may damage the outboard and the boat s trans...

Page 40: ...e your speed and keep a sharp lookout IMPORTANT Impact damage is NOT cov ered by the outboard warranty The outboard s shock absorption system does not work while operating in reverse If you back into...

Page 41: ...MM has four LED indicators located on the top corner of the circuit board The LEDs provide quick reference to the sta tus of several outboard systems The LEDs can be used to identify specific warning...

Page 42: ...n be equipped with an op tional engine monitoring system such as I Command SystemCheck or equivalent Use a monitoring system to provide visual and audible warnings IMPORTANT Evinrude E TEC 25 and 30 H...

Page 43: ...F E mode The EMM has identified an over heating condition Check the water pump indicator for a steady stream of wa ter Shut OFF the engine Clear the water intake screens of any debris If the overheat...

Page 44: ...e cooling temperature restored IF the S A F E mode activates and the stream from the water pump indicator be comes intermittent or stops reduce speed to idle and 1 Shift to NEUTRAL 2 SHUT OFF the engi...

Page 45: ...e your outboard to overheat Weeds on the pro peller create vibration and reduce boat speed When operating in weedy water run at slow speeds and in REVERSE frequently to clear weeds from the propeller...

Page 46: ...s gearcase is equipped with an integral speedometer pickup all water must be cleared from the hose to prevent gearcase damage Refer to Storage on page 51 SHALLOW WATER Gearcase damage can occur if th...

Page 47: ...l water intake screens and water pump indicator Confirm this Operator s Guide is onboard and readily accessible Check condition of anti corrosion anodes annually or every 100 hours Check for debris on...

Page 48: ...45 MAINTENANCE...

Page 49: ...d to maintain emission levels within prescribed certification standards The owner operator is not to and should not allow anyone to modify the engine in any manner that would alter the horsepower or a...

Page 50: ...ease fittings lubricate 3 C 3 Power trim tilt system and fluid level inspect B 3 Propeller shaft splines inspect and lubricate 3 C 3 Spark plugs inspect and replace if necessary 2 3 Starter pinion sha...

Page 51: ...r Evinrude E TEC outboard uses 10 amp fuses Remove engine cover Install spare fuse in place of failed fuse 1 Fuse 2 Spare fuse IMPORTANT Failure to install cover securely may cause electrical problems...

Page 52: ...erviced immediately upon recovery If immediate service is unavailable resub merge it in fresh water to avoid prolonged ex posure to the atmosphere After submersion all boat and engine electri cal fuel...

Page 53: ...NT If you cannot store the out board in the recommended vertical position be sure the cooling system is drained com pletely Never place the gearcase higher than the powerhead Any water remaining in th...

Page 54: ...d can be winterized in the water If winterizing in water make sure the water intake screens are completely submerged 1 Stabilize the engine s fuel supply Add 2 4 Fuel Conditioner following instruction...

Page 55: ...le and The SystemCheck gauge lights flash if equipped The I Command gauge displays winteriza tion message if equipped Remote Control Outboards 1 For side mount controls lift fast idle le ver Start the...

Page 56: ...to IDLE position Out board continues to run at slow idle speed 3 After outboard runs for another 15 sec onds advance throttle grip to HALF THROTTLE position Outboard will accel erate to fast idle spe...

Page 57: ...eplaced See your Dealer IMPORTANT Gearcase lubricant is thick and clear Do not confuse this with engine oil which may normally appear on the skeg after performing the long term winterization stor age...

Page 58: ...own Engine will not idle properly Debris on propeller Spark plugs damaged or incorrect Refer to Spark Plugs on page 48 Fuel system contaminated with water or dirt Engine loses power S A F E protection...

Page 59: ...56 Maintenance...

Page 60: ...57 X TROUBLESHOOTING PRODUCT INFORMATION...

Page 61: ...s achieved IMPORTANT Be sure that outboard water pressure is not adversely affected by the mounting height of the outboard WARNING Your outboard must not exceed the maximum horsepower indicated on the...

Page 62: ...e to securely mount the outboard Install the mounting bolts through the stern brackets and transom Install large washers and locknuts onto bolts and tighten securely 1 Large washers 2 Bolts WARNING Th...

Page 63: ...ositive battery post first Connect the BLACK ca ble to the negative battery post last If you have marine battery posts install each main cable on the clamp adapter with a star washer below it Install...

Page 64: ...fer to Specifications on page 64 IMPORTANT Apply Triple Guard grease to the entire propeller shaft before installing the propeller At least annually remove the pro peller and check for debris Clean th...

Page 65: ...e Do not loosen Install new cotter pin and bend ends to se cure Remove block of wood Make sure engine is in NEUTRAL give propeller a spin It must turn freely Repair If your propeller hits a solid obje...

Page 66: ...screw to a torque of 35 40 ft lbs 47 54 N m Test the boat and if need ed repeat the procedure until steering effort is as equal as possible High outboard installations The trim tab might be above the...

Page 67: ...attery Minimum 3 3 Use a 800 CCA 1000 MCA battery when operating in temperatures below 32 F 0 C 640 CCA 800 MCA 12 volt or 800 CCA 1000 MCA 12 volt below 32 F 0 C Spark Plug 2 Refer to ECI Label Fuses...

Page 68: ...g system blockage by foreign material Damage resulting from sand or debris in the water pump Cosmetic or paint changes due to exposure to the elements This warranty will be voided in its entirety and...

Page 69: ...r Canadian Dealer are eligible for warranty registration and warran ty coverage hereunder Such limitations are necessary in order to allow BRP to protect the safety of its products its consumers and t...

Page 70: ...d please contact BRP US Inc Outboard Engines Division After Sales Support P O Box 597 Sturtevant WI 53177 1 847 689 7090 n IL 60085 1 847 689 7090 BOMBARDIER RECREATIONAL PRODUCTS LIMITED WARRANTY FOR...

Page 71: ...ese engines are equivalent to the U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies Personal Watercraft Outboard Sterndrive and Inboard engines that...

Page 72: ...ornia resident The BRP U S and Canada limited warranty conditions for Evinrude outboards are still applicable to these models with the necessary modifications Select emission control parts of your Evi...

Page 73: ...nance receipts and records should be transferred to each subsequent owner of the outboard Owner s Warranty Responsibilities As the outboard owner you are responsible for the performance of the require...

Page 74: ...e and take a boating safety course before you operate your boat and outboard 6 Do you know who to ask if you have any questions about your boat and outboard 7 Do you know your local marine traffic law...

Page 75: ...fuel Where should I take my Evinrude E TEC outboard for service For repairs covered under warranty you must take your Evinrude E TEC outboard to an au thorized dealer BRP approved dealers and distrib...

Page 76: ...e Bombardier Recreational Products divi sion where the outboard was registered Please contact your Dealer or Distributor Change of Address Change of Ownership Model number Serial Number Old Address Pr...

Page 77: ...74...

Page 78: ...dress Owner of Model No Serial No To be completed by customer or selling Dealer The Dealer named on this document has instructed me on the operation maintenance safety features and warranty policy all...

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Page 80: ...Operator s Guide R RL TE TEL EL PL 2009 Model Year 25 30 HORSEPOWER 215753...

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