Evinox ModuSat Installation, Commissioning And Servicing Instructions Download Page 1

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ModuSat TP Twin Plate

Satellite Heating Unit

Installation, Commissioning and

Servicing Instructions

Evinox Ltd T. +44 (0)1372 722277

E. [email protected]

W. www.evinox.co.uk

2551124A

Summary of Contents for ModuSat

Page 1: ...ModuSat TP Twin Plate Satellite Heating Unit Installation Commissioning and Servicing Instructions Evinox Ltd T 44 0 1372 722277 E technical evinox co uk W www evinox co uk 2551124A...

Page 2: ...ions 7 1 8 Legislation 7 2 TECHNICAL FEATURES 8 2 1 ModuSat TP option 1 9 2 2 ModuSat TP option 2 10 2 3 Technical features 11 2 4 Components 12 2 5 Control specification 16 2 6 Pressure loss and head...

Page 3: ...4 2 Water characteristics 30 4 3 Precautions 30 4 4 Corrosion prevention 31 4 5 Bionibal dosage and use 31 4 6 Freeze prevention 32 4 7 Unit filling 32 5 ELECTRIC CONNECTIONS 33 5 1 Auxiliary connecti...

Page 4: ...nections are made by nuts and gaskets The ModuSat TP unit is fitted with a white steel casing for wall mounting The required flow rate is set into the ModuSat TP and the flow meter continually monitor...

Page 5: ...each end user Evinox provide central plant which can include Gas LPG or oil fired boilers Wood chip or pellet boilers Combined heat and power Ground source heat pumps Air source heat pumps Solar therm...

Page 6: ...official authorisation invalidates the warranty and relieves the manufacturer from any liability The manufacturer has the right to make any change to the products without preventive notice Compliance...

Page 7: ...ON OFF switch We recommend the unit to be checked at least once a year by authorised maintenance personnel If the unit is on heavy duty we recommend to have it checked more than once per year Disconn...

Page 8: ...ulation jackets to minimize temperature losses The ModuSat TP is provided with an electronic controller that can be either an ON OFF type or a climatic type according to the model A class C Ultrasonic...

Page 9: ...supply 6 HE return 7 Circulation pump 8 Safety thermostat 9 Plate heat exchanger HE Insulated 10 HE control valve 11 Drain pipe 12 DHW control valve 13 Plate heat exchanger DHW Insulated 14 Filling va...

Page 10: ...t 5 HE supply 6 HE return 7 Circulation pump 8 Safety thermostat 9 Plate heat exchanger HE Insulated 10 HE control valve 11 Drain pipe 12 DHW control valve 13 Plate heat exchanger DHW Insulated 14 Fil...

Page 11: ...d DCW inlet ext thread Hydraulic characteristics Primary circuit max pressure 6 bar Apartment circuit max pressure 3 bar Apartment circuit min pressure 1 bar DHW max static pressure 4 bar DCW min stat...

Page 12: ...ssel 1 Upper head 2 Downer head 3 Butyl membrane 4 Pre charge valve 5 Threaded nozzle 6 Self adhesive label Max operating pressure 10 bar Working temperature 10 99 C Factory pre charge 3 20 bar Nomina...

Page 13: ...e pulse duration is between 1 and 250 ms It depends on the pulse value and on the nominal flow rate qp Standard pulse values 1 2 5 10 25 100 250 l pulse Temperature range heating battery supplied C 5...

Page 14: ...ance 172 42 mm N of plates 10 20 heating 30 40 DHW Connections Inox 2 4 6 HE safety valve Diaphragm safety valve with male inlet and female outlet connections Fitted with pressure gauge connection Set...

Page 15: ...Many years of research worldwide has produced evidence that lime scale build up can effectively be reduced by applying electromagnetic fields around the pipe SCALE OFF III is a water conditioning unit...

Page 16: ...Pump 7 Valve 10 OFF when S4 Tmmax UFH 45 55 C 2 5 2 DHW production When S3 drops below a set value 30 40 C Pump 7 Valve 10 OFF Calculation of DHW supply temperature Tmacs comfort or economy Valve 12...

Page 17: ...ent circuit Primary circuit pressure loss 0 0 5 1 1 5 2 0 200 400 600 800 1000 Flow rate l h H m Heating DHW Head feature 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 0 1000 2000 Flow rate l h H m Low spee...

Page 18: ...70 45 10 50 740 MTP44 6 18 207 40 1400 70 45 10 50 860 2 8 Heating capacity The table here below shows the heating capacity according to the primary flow rate and the PHE model Model Primary Primary P...

Page 19: ...will limit the thermal conduction towards the fabric of the building Particular care will have to be taken to the insulation of the branch connections and changes of direction In the same way as the...

Page 20: ...er is installed between the boilers and the primary distribution system Use either Evinox headers or Evinox packaged boilers with built in headers 2 11 Design of the boiler room The ModuSat TP s provi...

Page 21: ...05 37 kW P2 10 x 25 kW x 0 5 x 1 05 131 kW The minimum power required is 125 kW 2 11 3 Example 2 100 housing units fitted with ModuSat TP Average losses of 3 5 kW per housing unit P1 100 x 3 5 kW x 1...

Page 22: ...rculation loop in summer In order to reduce the energy consumption the primary circuit will have to be perfectly isolated and its temperature could be lowered to 70 C for the summer period The water f...

Page 23: ...lectric power supply before any installation operation The unit needs a 230 240Vac 50Hz supply line check also the Line and Phase polarity Protect the cables so to prevent any damage Make sure an effi...

Page 24: ...24 3 1 ModuSat TP option 1 dimensions...

Page 25: ...25 3 2 ModuSat TP option 2 dimensions...

Page 26: ...able to handle the pressure drops on the primary circuit in order to guarantee the proper operation of all modules The circuit must be filled with clean water Refer to EVINOX technical office for appr...

Page 27: ...nstallation rig A pre installation rig is available on request It consists of a frame constructed in steel with the upper and lower connections for the correct positioning of piping entering and leavi...

Page 28: ...28 3 5 Wall fixing The ModuSat TP is designed for wall mounting using brackets to be screwed to the wall as shown below 530 mm...

Page 29: ...29 The wall must be able to take the weight of the ModuSat TP In case it is not load bearing a support frame is available on request...

Page 30: ...r top ups must be reduced to the minimum It is also necessary to install a flow meter and disable the automatic filling system N B Scale and other residues may clog the heat meter causing errors in th...

Page 31: ...exclusive responsibility of the installation company 4 4 Corrosion prevention BIONIBAL corrosion inhibitor for hot and cold water circuits resulting from a specific research work and is ideal to prote...

Page 32: ...entration every time the circuit is emptied 4 6 Freeze prevention In case it is necessary to guarantee frost as well as corrosion prevention IT IS ADVISABLE to use BIONIBAGEL as this is compatible wit...

Page 33: ...st electric shocks The unit is supplied with a 3 pole cable to be connected to 230 240Vac 50Hz supply Make sure to identify the earth wire and connect it to the relevant earth point Important The conn...

Page 34: ...onnected to the ModuSat please refer to the electrical diagram by means a 4x0 35 mm2 screened cable The cable must not be installed adjacent to other 230 Volt lines The ModuSat room controller s power...

Page 35: ...35 5 3 Electric diagram...

Page 36: ...the unit using the external switch check that the Room Unit display powers on check that the regulation components work properly check that the DHW temperature check the correct operation of the safet...

Page 37: ...inactivity ensure that the pump starts freely It is normal that a small amount of water may leak out during this operation Volumetric Meters Note the measured values at the moment it starts Check tha...

Page 38: ...oxygenation or roaming currents From commissioning ModuSat TP appliances are guaranteed against all manufacturing faults and material defects for a period of 2 years for parts and labour However the M...

Page 39: ...el savings Exclusion of the Guarantee The following are not covered by the guarantee a Electric indicators Electric degradation of parts resulting from connection and installation on electricity suppl...

Page 40: ...og Follow the instruction for pump maintenance Check the correct operation of valves taps and electric accessories used At every maintenance operation clean the Y filter when present A clogged filter...

Page 41: ...reeze operation of the system Press ENTER for more than 3 sec Use the Down Arrow button to select a parameter and press ENTER Use the or buttons to change the value Select end and press ENTER to exit...

Page 42: ...ding The user can read the consumption values of his unit like C for heating C1 cooling when present and C2 HW The display shows also the temperature and flow rate related to the three counters Press...

Page 43: ...td T 44 0 1372 722277 E technical evinox co uk W www evinox co uk 2551124A Evinox reserves the right to make changes and improvements which may necessitate alteration to the specification without prio...

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