Evinox ModuSat XR Installation Manual Download | Manualshive

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2551868AB

Evinox ModuSat XR (Eco)

Twin Plate Heat Interface Unit

Installation Manual

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Summary of Contents for ModuSat XR

Page 1: ...1 2551868AB Evinox ModuSat XR Eco Twin Plate Heat Interface Unit Installation Manual ...

Page 2: ...ing Primary Circuit 17 First fill of the HIU 18 HIU Flushing 18 First fill of apartment heating system 19 Water treatment 19 Water Quality Guidelines 20 Dosing Secondary System 20 Warranty due to Water Quality 21 Electrical Connections 22 Removing the Front panel 22 ModuSat Wiring Connections 23 5 2 1 RJ45 Connections 23 ModuSat Connection Board 24 5 4 Typical ModuSat Electric Wiring Diagram with ...

Page 3: ...3 2551868AB WARRANTY 33 KIWA CERTIFICATE 35 ...

Page 4: ... read and follow the instructions provided within this document may cause a safety hazard and or failure of the equipment Qualified personnel only The Evinox heat interface unit must be installed commissioned and maintained by qualified and competent personnel in accordance with this document as well as national regulations and standards Warning of transport damage Always check to ensure that the ...

Page 5: ... the electricity supply before starting any works on the unit Qualified personnel Electrical installation must only be carried out by qualified personnel In the case of water leak Take caution of hot water Slowly close the isolation valves at the top of the unit Contact Evinox Energy Maintenance requirements We recommend the unit is checked at least every 24 months by an authorised maintenance eng...

Page 6: ...HTG when the hot water is used it will temporarily cut the heating operation Once the hot water outlets are closed the heating operation will be resumed Heating HTG when the space heating demand is requested by the end user controller the heating operation is started The electronically controlled PICV is used to modulate the primary flow rate to match the heating demand The unit has an integrated ...

Page 7: ...essure Independent Control Valve with actuator 3 Insulated plate heat exchanger Domestic Hot Water 4 DHW Pressure Independent Control Valve with actuator 5 Heat meter DHW Secondary Side Circuit 6 Flow sensor Heating Secondary Side Circuit 7 Heating expansion vessel 8 Safety UFH thermostat optional 9 Pressure sensor 10 Safety relief discharge 11 Pressure gauge 12 Heating circulation pump Controls O...

Page 8: ...0 XR ECO 30 55 77 XR 100 XX Pipework material Copper Plate heat exchanger material Stainless steel 316L Operating medium Water Primary circuit max pressure 16 bar Primary minimum differential pressure 50 kPa 0 5 bar may vary depending on the required output Primary maximum differential pressure 400 kPa 4 bar Apartment heating circuit recommended cold fill pressure 1 0 bar Apartment heating maximum...

Page 9: ...nection combinations to ease the installation and the aesthetics of the installation Please find the options below PF Primary flow in CW Cold water in SF Secondary heating flow out PR Primary return out HW Hot water out SR Secondary heating return in DR Secondary heating drain safety relief discharge ...

Page 10: ...mary connections A B TL5 ModuSat XR Twin Plate 30 55 70 XR ECO 30 55 70 Primary Flow Return Cold Water DHW at the Top Secondary Heating Flow Return at the Bottom Minimum space requirements for access and servicing Top 190 mm To allow for H type flushing by pass Front 700 mm Side 50 mm Bottom Sufficient space to connect the drain and a strainer valve Please Note Flushing bypass to be installed on p...

Page 11: ...ner valve Please Note Flushing bypass to be installed on primary connections A B TL8 ModuSat XR Twin Plate 30 55 70 XR ECO 30 55 70 Primary Top Other Connections at Bottom Minimum space requirements for access and servicing Top 190 mm To allow for H type flushing by pass Front 700 mm Side 50 mm Bottom Sufficient space to connect the drain and a strainer valve Please Note Flushing bypass to be inst...

Page 12: ... Note Flushing bypass to be installed on primary connections A B TL1 XR 100 XX All Top Connections 2 8 Minimum space requirements for access and servicing Top 250 mm To allow for H type flushing by pass Front 700 mm Side 50 mm Bottom Sufficient space to connect the drain Please Note Flushing bypass to be installed on primary connections A B HIU Connections A B C D 1 BSPP male thread E F 3 4 BSPP m...

Page 13: ...cess and servicing Top 250 mm To allow for H type flushing by pass Front 700 mm Side 50 mm Bottom Sufficient space to connect the drain and a strainer valve Please Note Flushing bypass to be installed on primary connections A B HIU Connections A B C D 1 BSPP male thread E F 3 4 BSPP male thread G 1 2 Compression ...

Page 14: ...property Lifting Take care when lifting this appliance It is recommended that at least two people perform the lifting Leave caps over the connections Ensure that the protective cover caps over the ModuSat pipe connections are kept in place to prevent ingress of any debris Positioning The heat interface unit should be installed in a sheltered environment and is not suitable for outdoor installation...

Page 15: ...necting the unit and the valves left in an isolated position The whole system should be cleaned and flushed before installing the heat interface unit to ensure the ModuSat unit is not damaged Wall fixing The ModuSat unit is designed to be wall mounted There are drillings on the back plate of the unit that ensure mounting with the wall mounting bracket show below Wall fixing Installer must ensure t...

Page 16: ...dicated in diagram STEP2 Fit the Evinox Energy Flushing Bypass Valve Kit to the rig and then make final connections to the pipework running to the ModuSat STEP3 Shut off isolation valves pressure test pipework and then disconnect the valve unions STEP4 To remove the pre installation rig slide the rig to the left taking all connections off centre slowly lift and remove Pre installation Rig Typical ...

Page 17: ...rimary Circuit The whole primary system should be cleaned and flushed in accordance to BG29 2012 before filling ModuSat heat interface unit To open the by pass Ensure both isolation valves are in the closed position as shown in the picture Use a suitable screwdriver or other tool to twist the screw on the H shape by pass valve into the open position Close the bypass after flushing is complete Prov...

Page 18: ...vinox Energy The ModuSat pump should not be used for flushing The pump is integral to the unit and should not be used for flushing and cleaning the system Failure to meet this requirement will invalidate the warranty Filling the primary circuit Please take care when filling the ModuSat unit Make sure that the by pass valve is in closed position Slowly open the isolation valves on the primary circu...

Page 19: ...t the efficiency and service life of the unit is maintained It is therefore necessary to fully flush and treat both primary and secondary circuits using suitable water treatment chemicals Water treatment in accordance to these instructions Please confirm with the water treatment consultants that the chemicals used and cleaning method statement complies with the requirements set out in this section...

Page 20: ...it may lead to scaled DHW plate heat exchanger It is recommended to set the DHW temperature to maximum of 55 C especially in hard water areas Dosing Secondary System Once the system is cleaned and flushed the inhibitors should be added to the secondary side to prevent the corrosion or bacteria growth A suitable long term corrosion inhibitor and inhibitor for preventing the bacteria should be intro...

Page 21: ...poor water quality The components and materials used in the system assembly should also be checked to ensure they do not contribute to dissolved oxygen that can cause corrosion Also Ensure there are no depression pockets in the system Remove gas permeable parts and materials Ensure the expansion vessels are properly sized and the pre charge pressure valve to guarantee positive pressure with respec...

Page 22: ...anty Evinox Energy cannot accept any responsibility for incorrect wiring The ModuSat wiring board is located within the ModuSat itself under a removable metal cover To access the connection board the full front case cover should be removed The connection board is found at the top of the unit to your right To take off the cover the retaining screw should be removed and the cover lifted off Removing...

Page 23: ...shown on pages 24 26 The Control Board The control board is located behind the connection board The control board cover must not be removed Doing so may invalidate the warranty Connection Terminations Evinox Energy strongly recommend in accordance with best practice that all wiring connections to the board especially the BUS and room controller are terminated using bootlace ferrule connectors Thes...

Page 24: ...24 2551868AB ModuSat Connection Board Please Note When connecting external valves or pumps to the ModuSat control board it must be ensured that each connection does not exceed 1amp 220 240V AC ...

Page 25: ...25 2551868AB 5 4 Typical ModuSat Electric Wiring Diagram with 2 Zone Control 2 Evinox ViewSmart Room Controllers See drawing STD MOD BMS ...

Page 26: ...t board and does not require batteries or additional power cabling External Valve and Pump Requirements When connecting external valves or pumps to the control board of the ModuSat it must be ensured that each connection does not exceed 1amp 220 240V AC Cable Requirement ViewSmart should be connected to ModuSat connection board with 4 core x 0 33 mm2 screened cable Dimensions H 80 mm L 130 mm D 22...

Page 27: ...27 2551868AB SmartTalk system wiring Typical Modbus system architecture See drawing STD MOD 2013 BUS 1 E Typical TCP IP system architecture See drawing STD MOD 2015 TCP IP 3 ...

Page 28: ...d report to Evinox Energy Pre commissioning checklist Pre requisite of Commissioning 1 Primary network and plant room fully operational and complete including water treatment in line with these instructions 2 Secondary system fully operational including water treatment in line with these instructions 3 The ModuSat unit is installed as per the hydraulic connections in line with these instructions 4...

Page 29: ...from the value shown above The valve should be set to 125 above the design flow rate The project specific set point if required can be confirmed by Evinox Energy Tighten Actuator Connections Ensure that the actuators are tightened to ensure the operation of the unit DHW PICV TP 30 55 70 DHW PICV TP 100 HTG PICV Maximum flow rate 1600 l h 10 3609 l h 10 575 l h 10 Start up P 25 kPa 25 kPa 25 kPa Ma...

Page 30: ...ng to its setting Normal operation Blinks quick green PWM model Pump in standby Normal operation Blinks red green Pump in function but stopped Pump restarts by itself after the fault is disappeared 1 Low voltage U 160 V or High voltage 253 V 1 Check voltage supply 195 V U 253 V 2 Module overheating temperature inside motor too high 2 Check water and ambient temperature Blinks red Pump out of funct...

Page 31: ... drop excluding the unit should not exceed the value shown 0 10 20 30 40 50 60 70 80 0 0 1 0 2 0 3 0 4 Available pump head kPa Flow rate l s ModuSat XR XR ECO XX 10 0 10 20 30 40 50 60 70 80 0 0 1 0 2 0 3 0 4 Available pump head kPa Flow rate l s ModuSat XR XR ECO XX 20 0 10 20 30 40 50 60 70 80 0 0 05 0 1 0 15 0 2 Available pump head kPa Flow rate l s ModuSat XR XR ECO XX 10R 0 10 20 30 40 50 60 ...

Page 32: ...ity check 4 Ensure the unit has an ID number record serial numbers of the control board and the heat meter Evinox Technical Personnel Evinox Technical Personnel who will visit the project during the course of the installation and at completion to arrange for final commissioning and calibration do so to assist the contractor and install team to deal with any questions and queries They do not perfor...

Page 33: ...ingly This warranty is strictly limited to the supply free of charge of parts acknowledged as being defective after inspection by our technical department Any costs arising from this inspection will be charged if the part is deemed not to be defective The defective parts must be returned otherwise the replacement part will be charged for Failure to comply with the relevant installation requirement...

Page 34: ...long life reliability and efficiency Exclusions to the Warranty The following are not covered by the warranty Electric degradation of parts resulting from connection and installation on electricity supply whose voltage measured at the entry of the apparatus would be lower by 15 or higher of 10 than the nominal voltage of 230 volts Degradation of parts arising from external elements affecting the M...

Page 35: ...35 2551868AB KIWA CERTIFICATE ...

Page 36: ...NG PRODUCT DEVELOPMENT NOTES TYPICAL WIRING CONNECTION ARRANGEMENT WITH TWO ROOM CONTROLLERS AK SEP 2018 N T S PL STD MOD BMS Electric wiring of MODUSAT and VIEWSMART The MODUSAT connection board is inside the unit shall be connected to the ViewSmart by means of a 4x0 33 sq mm shield cable BELDEN 8723 having a max length of 25m Shield Termination The Screening on the bus communication cable RS Par...

Page 37: ...RACTERISTICS OF ITS EQUIPMENT WITHOUT PRIOR NOTICE AS PART OF ITS CONTINUING PRODUCT DEVELOPMENT NOTES Energy MODUSAT SmartTalk DATA LOGGER AND SUPPLY UNIT BUS PRINCIPLE SYSTEM ARCHITECTURE BJW AUGUST 2016 N T S JAL STD MOD 2013 BUS 1 E A 18 6 13 ADDITIONAL TEMPERATURE SENSOR ADDED B 5 5 15 METERS CABLE SPECIFICATIONS ADDED C 14 12 15 MIB S HEAT METERS INDICATED ADDITIONAL NOTES ADDED D 25 5 16 MA...

Page 38: ...PTIONAL NETWORK SWITCH INSIDE APARTMENT OPTIONAL MODUSAT UNIT MODUSAT CONTROL BOARD MODUSAT UNIT MODUSAT CONTROL BOARD MODUSAT UNIT MODUSAT CONTROL BOARD MODUSAT UNIT MODUSAT CONTROL BOARD NETWORK SWITCH INSIDE APARTMENT OPTIONAL NETWORK SWITCH INSIDE APARTMENT OPTIONAL NETWORK SWITCH INSIDE APARTMENT OPTIONAL NETWORK SWITCH INSIDE APARTMENT OPTIONAL NETWORK SWITCH NETWORK SWITCH NETWORK SWITCH ET...

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