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Everlast PowerPlasma 50, Operator'S Manual

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Everlast PowerPlasma 50 Operator'S Manual Download Page 14

14 

  FUSE 

TORCH 

WORK PIECE 

9.  CENTRAL CONNECTOR 

2. ON/TEMP/O.C./OK-TO-CUT 

3. AMP CONTROL 

1. AMP DISPLAY 

QUICK SETUP AND USE GUIDE 

Section 2 

FRONT PANEL FEATURES AND CONTROLS 

11.  AIR PRESSURE 

4.  CNC/MANUAL CUT SWITCH 

5. POST FLOW TIME 

6.  CONSTANT FLOW/TIMED FLOW SWITCH 

7.  WORK CLAMP (25 SERIES) 

8. FUSE 

10.  AIR PRESSURE ADJUSTMENT 

Summary of Contents for PowerPlasma 50

Page 1: ...1 877 755 9353 Specifications and Accessories subject to change without notice 329 Littlefield Ave South San Francisco CA 94080 USA PAC IGBT DESIGN 50AMP PLASMA CUTTER Operator s Manual For PowerPlasm...

Page 2: ...at the time of publication this manu al is intended to be a general guide and not intended to be exhaustive in its content regarding safety welding or the operation maintenance of this unit Everlast...

Page 3: ...nical support available through the main company headquarters available in your country For best service call the appropriate support line and follow up with an email particularly during off hours or...

Page 4: ...om forums index php Main toll free number 1 877 755 WELD 9353 9am 5pm PST M F 11am 4pm PST Sat FAX 1 650 588 8817 Everlast Canada Everlast consumer satisfaction email sales everlastwelders ca Everlast...

Page 5: ...t Do not operate the unit until you have read this manual and you are thoroughly familiar with the safe operation of the unit If you feel you need more information please contact Everlast Support The...

Page 6: ...equip ment If no protection is available exclude them from the work area Even brief expo sure to the rays from the welding arc can damage unprotected eyes Always wear hearing protection because weldi...

Page 7: ...y burning of the eyes nose or throat are signs that you need to increase ventilation Stop immediately and relocate work if necessary until adequate ventilation is ob tained Stop work completely and se...

Page 8: ...ion Keep all combustible materials including rags and spare clothing away from area Keep all flammable fuels and liquids stored separately from work area Visually inspect work area when job is complet...

Page 9: ...rch Work Clamp Air Regulator NOTE Accessory and consumable style and quantities are subject to change without notice Consumable starter kits provide only enough consumables to get started Extra consum...

Page 10: ...A 220V PLASMA 20 50 A 220V 10 100 A 120V 20 27A 120V OPERATING VOLTAGE RANGE TIG 10 4 18 V Stick 20 2 26 4 V PLASMA 88 100 V OPEN CIRCUIT VOLTAGE TIG STICK 60 80 V PLASMA 250 V TIG TORCH 26 SERIES PLA...

Page 11: ...t immediately in the weld cut area Do not mount in areas that are prone to severe shock or vibration Lift and carry the welder by the handle Do not direct metallic dust or any dirt intentionally to wa...

Page 12: ...e that is too large is a wandering arc or sputtering 6 Do not attempt to cut with the work clamp removed The unit will produce the pilot arc without the work clamp connected The pilot arc is not desig...

Page 13: ...MOISTURE IS NOT COVERED UNDER WARRANTY ADDITIONALLY A FILTER SHOULD BE INSTALLED IN LINE OR AT THE COMPRESSOR THAT WILL FILTER ANY EXCESS OIL OR OIL BLOW BY FROM THE LINE IF NECESSARY DO NOT USE WITH...

Page 14: ...C OK TO CUT 3 AMP CONTROL 1 AMP DISPLAY QUICK SETUP AND USE GUIDE Section 2 FRONT PANEL FEATURES AND CONTROLS 11 AIR PRESSURE 4 CNC MANUAL CUT SWITCH 5 POST FLOW TIME 6 CONSTANT FLOW TIMED FLOW SWITCH...

Page 15: ...Control 0 60 Seconds approximate Sets the post flow time of the air Time is approximate only and can vary somewhat from the maximum limit posted from unit to unit Consider the maximum setting mark a r...

Page 16: ...16 GAS INLET 1 220 V 3 HF GROUND BOLT 2 POWER CABLE 1 120 240V QUICK SETUP AND USE GUIDE Section 2 REAR PANEL FEATURES AND CONTROLS 5 REGULATOR ASSY 1 2 POLE POWER SWITCH 4 GAS INLET...

Page 17: ...he power grid and disrupt electronic devic es further down the grid It is recommended that a small separate ground wire minimum 14 gauge be attached at this point while in use 6 Air Filter Assembly Th...

Page 18: ...RAVEL 1 16 EDGE START 40 60 TRAVEL 1 PIERCE START 2 3 Piercing starts often result in rapid consumable wear and excess blow back of molten metal de posited onto torch and consumables This should be do...

Page 19: ...h cut Lowering the air pressure below 65 psi to try to get the torch to cut will only result in a lazy wandering arc TIP For longer consumable life do not use the pilot arc unnecessarily Select the 3...

Page 20: ...SULTS OF CUT AT FAST SPEED SIGNIFICANT SOFT POROUS DROSS RESULTS OF CUT AT SLOW SPEED VERTICAL CUT LINES RESULTS OF TOO MUCH CURRENT OR TOO MUCH STAND OFF HEIGHT SIDE VIEW MELTED TOP EDGE RESULTS OF W...

Page 21: ...tion of a cut a lead in cut should be employed A lead in is a cut that is made in the disposable part also known as a drop of the object to lead into the main part of the cut so that the destructive f...

Page 22: ...s units Trafimet and its logo are a gistered trademarks of Trafimet Not all items accessories and parts depicted are available directly through Everlast These are items supplied through nationwide Tra...

Page 23: ...sture oil contamination of consumable Wrong consum ables Poor quality aftermarket consumables Premature wear on consumables Short consuma ble life Uneven wear of consumables melting of cup Moisture oi...

Page 24: ...e this voltage Pins 4 and 6 provide the divided arc voltage This is selectable by adding a jumper on the CNC circuit board to create either 1 16 th or 1 50th of the raw arc voltage It may be used by s...

Page 25: ...25...

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