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EVCO S.p.A.

EVFTFT618 | Installer manual ver. 2.2 | Code 144FTFT618E224

Page

Digital outputs:

8 outputs (electromechanical relays):

N° 1:16 A res. @ 250 VAC or compressor management.

N° 1: 16 A res. @ 250 VAC for management of the heating elements.

N° 6: 8 A res. @ 250 VAC for management of the cabinet light, humidifier,

dehumidifier/condenser fan, defrosting, steam generator and pump-down

valve/evaporator fan.

Type of actions and complementary

features:

1C.

Communication port:

2 ports:

RS-48

serial

port

with

MODBUS communication protocol.

1 USB type serial port

Summary of Contents for EVFTFT618

Page 1: ...ver 2 2 Code 144FTFT618E224 Page 1 of 62 EVFTFT618 Split execution controller for management of retarder proofer cabinets cells with capacitive type user interface and TFT graphic display ENGLISH INSTALLER MANUAL ver 2 2 CODE 144FTFT618E224 ...

Page 2: ...ion and before use of the device and follow all recommendations keep this document with the device for future consultation The following symbols support reading of the document indicates a suggestion indicates a warning The device must be disposed of in compliance with local Standards regarding the collection of electric and electronic equipment ...

Page 3: ...the electric connection 14 5 USER INTERFACE 15 5 1 Preliminary notes 15 5 2 Device commissioning 15 5 3 Switching the Device On Off 16 5 4 The display 16 6 OPERATION 17 6 1 Preliminary notes 17 6 1 1 Pre selection page 19 6 1 2 Setting and execution of a manual cycle 20 6 1 3 Setting an automatic cycle 21 6 1 4 Execution of an automatic cycle 22 6 1 5 The PROGRAMS menu 23 6 1 5 1 Modify Date and T...

Page 4: ...r fan dehumidifier 34 10 8 2 Management via cooling plant activation 34 10 9 Management of the condenser fan 34 10 10 Cabinet light management 34 11 Alarms 35 12 Management of the Host USB port on the board 38 13 Parameters 39 14 Accessories 47 14 1 Phase cut speed regulator for single phase fans EVDFAN1 47 14 1 1 Introduction 47 14 1 2 Description 47 14 1 3 Dimensions 48 14 1 4 Connection to the ...

Page 5: ...gement 1 x 16 A res 250 VAC for heating element management and 6 x 8 A res 250 VAC for management of the cabinet light humidifier dehumidifier condenser fan defrosting steam generator and pump down valve evaporator fan RS 48 serial port with MODBUS communication protocol USB port on board The controller supplies a complete control for retarder proofer cabinets or cells for confectionery and bread ...

Page 6: ...4 x 13 498 cm L x H 320 x 240 pixel 3 5 inch colour TFT graphics display number of keys capacitive touch key type 11 Control module without cover 166 0 x 116 0 mm 6 535 x 11 598 cm L x H Connections removable screw terminal board Power supply 115 230 VAC Analogue inputs cabinet probe PTC NTC evaporator probe PTC NTC condenser probe PTC NTC humidity transducer 4 20mA Digital inputs for NO NC contac...

Page 7: ...tor fan 8 A Communication port RS 48 serial port with MODBUS communication protocol USB type serial port Other features IP65 protection rating of the user interface IP65 clock signal buzzer and alarm management of temperature alarms programs function configuration parameters access password restoring the factory settings Notes 1 The evaporator fan control signal can be analogue or digital For furt...

Page 8: ... key hereon call MENU key 3 pre selection key hereon call HOME key 4 annul key hereon call ESCAPE key 5 cycle start cycle cut off key hereon called START STOP key 6 interactive keys 7 display 8 interactive keys 9 RS 485 serial port with MODBUS communication protocol and communication port with control module signal and power supply 10 USB type serial port 11 jumper for the insertion of the termina...

Page 9: ...dule parts Part Part 1 power supply 2 digital outputs K3 and K4 3 digital output K2 4 digital output K1 5 digital output K5 6 digital inputs 7 digital output K6 8 digital outputs K7 and K8 9 reserved 10 reserved 11 reserved 12 Not used 13 analogue inputs cabinet probe evaporator probe and condenser probe 14 Humidity probe 15 PWM analogue output 16 communication port with the user interface signal ...

Page 10: ...artic A 175 0 6 889 180 0 7 086 200 0 7 874 110 0 4 330 122 0 4 803 135 0 5 314 R 2 0 0 078 1 0 0 6 0 039 0 023 27 0 1 062 4 2 0 165 7 2 0 283 2 0 0 078 particolare A 5 3 3 2 Control module dimensions The following drawing illustrates the EVFTFT618 control module dimensions these are expressed in mm in 166 0 6 535 69 0 2 716 89 0 3 503 68 0 2 677 44 0 1 732 5 0 0 196 46 0 1 811 116 0 4 566 108 0 4...

Page 11: ...s heating elements hot air ducts etc equipment containing powerful magnets large diffusers etc areas affected by direct sunlight rain humidity excessive dust mechanical vibrations or shocks any metal parts in proximity of the control module must be at a distance such that they do not compromise the safety distances any wiring must be positioned at least 2 cm in compliance with Safety Standards the...

Page 12: ...or fan u1 1 For the settings relative to the parameters see chapter 0 The RS 485 port is for the connection of the controller to the following additional products Parameters Manager set up software system RICS plants monitoring and surveillance systems device for recording data and to download recorded data via USB The port must not be used simultaneously with more than one of these products USB p...

Page 13: ...inating resistor must be connected in order to reduce the reflections on the signal transmitted along the cables that connect the user interface to the control model To connect the terminating resistors position the jumper as illustrated in the following drawing To disconnect the terminating resistors position the jumper as illustrated in the following drawing ...

Page 14: ...sition the jumper as illustrated in the following drawing 4 2 Warnings for the electric connection do not use electric or pneumatic screwdrivers on the device terminal board if the device has been taken from a cold to hot place humidity could condense inside wait about 1 hour before powering it make sure that the power supply voltage the frequency and the operational electric power of the device c...

Page 15: ...curs during the stand by status or during the on status the device will re propose the same status when the power supply is restored If a power cut occurs during the run status the device will operate as follows when this is restored operation after cut off of the power supply depends on parameter P6 if set at 0 the cycle will be interrupted if set at 1 the cycle will be re started and if set at 2...

Page 16: ... controller does not control the coherence of the data entered it is the user s job to control the data are entered correctly 5 3 Switching the Device On Off Operate as follows 1 Press and release the ON STAND BY key 5 4 The display The display will be off during the STANDBY status The LEDs relative to the active keys are on During the ON status the device will display the date real time cabinet t...

Page 17: ... the second phase of the automatic cycle Temperature regulation is active and is neutral area the temperature set point the humidity set point the control if envisioned the speed of the fans and are established by the final user Adjustment of the relative humidity depends on parameter rU4 If set at zero humidity control is not envisioned in this phase The duration of this phase is calculated autom...

Page 18: ...he final user as is the evaporator fan speed The duration of the phase is theoretically infinite i e it ends when the cycle is interrupted by pressing the stop key for 3 seconds There are also 2 manual work cycles available one MANUAL REFRIGERATION cycle equivalent to a storage but with infinite duration and a MANUAL HEATING cycle equivalent to a proving cycle with infinite duration and without re...

Page 19: ...ive keys will allow to select MANUAL i e selection setting and running a manual cooling or heating cycle PROGRAMS i e the selection and or modification of automatic retarder proffer cycles saved in the memory FAVOURITES i e the quick recall of the last 10 performed AUTOMATIC i e the selection setting and execution of a complete automatic retarder proofer cycle PRE COOLING i e the execution of a ca...

Page 20: ...ing the UP DOWN keys will change the e set point to set Pressing the keys will change the value of the set point selected Pressing Home and Back are activated Pressing STAND BY is deactivated Pressing START starts the cycle Manual Refrigeration Heating screen Main outputs status bar Pressing MENU slows to access the options menu Refrigeration List of AI DI AO DO SET values for display see dedicate...

Page 21: ...ed data The instrument proposes the first possible hour and the first day for cycle end on the basis of the times set in the phases i e the cycle end time with phase 2 duration 0 It is possible to modify both the date and time of cycle end and modify the cycle set completely in all phases From this screen it is possible to start the cycle by pressing the START STOP key Once the date has been set p...

Page 22: ...n this screen it is possible to display the active alarms and non active alarms In this screen it is possible to modify the set points Scroll the set points to be modified using the UP and DOWN keys and proceed with the modification using the and keys Once the modification has been completed press BACK to return to the menu In this screen it is possible to display the time at which each phase ends...

Page 23: ... Date and Time of Automatic Cycle End The program end day can be moved up to 20 days after The MINUS key only appears of the day is modified otherwise it is not visible as the date that is proposed is the first possible with the settings present Selection of the PROGRAMS menu allows to select a retarder proofer cycle from the 10 programs available Use the UP and DOWN keys to scroll the programs av...

Page 24: ...program with hyphens is not allowed Pressing the set key has no effect Selection of the FAVOURITES menu allows the quick selection of one of the last 9 cycle performed whether they be programs automatic cycles or manual cycles Use the UP and DOWN keys to scroll the programs available Once the desired program has been highlighted press the SET key to confirm The program selected will be re proposed...

Page 25: ... a cycle can be launched at any time during pre cooling Selection of the PRE COOLING MENU allows to activate a pre cooling while waiting for a retarder proofer cycle to be selected Use the and keys to set the desired pre cooling set point use the START button to start the machine up The cycle has infinite duration until a program is launched When the first work set point is reached the controller ...

Page 26: ... key In this screen it is possible to set the date and time Press SET to select the value to set using the and keys Once set press BACK to return to the menu By selecting MANUAL DEFROST go back to the main page where the defrost icon will appear indicating the manual defrost cycle I in progress In this screen it is possible to display the active alarms and non active alarms The internal states can...

Page 27: ...n the historic data TXT file By selecting DELETE RECORDING it will be possible to delete the entire data log procedure protected by password 149 Press the SET key to confirm the value of the password set the password is 19 and access the parameters menu Press the UP and DOWN keys to scroll the list of variables Press set to select unselect the control boxes The value will be saved when the next va...

Page 28: ...aged in manual and automatic mode the method of use must be set with parameter E8 8 1 Manual keyboard lock In this case to lock and unlock the keyboard it is necessary to press the HOME key for 3 seconds 8 2 Automatic keyboard lock In this case the keyboard will lock after 1 minute of inactivity during the cycle The HOME key must be pressed for 3 seconds to unlock it White light on indicates the c...

Page 29: ... set point and a neutral area within which activations of loads set up for heating or cooling do not take place When the temperature goes above the neutral area value of the cooling differential value the utilities set up for cooling will be activated until the temperature returns within the neutral area value In the same way when the temperature goes below the neutral area value of the heating di...

Page 30: ...er enabled is neutral area Meaning with a work set point and a neutral area within which activations of loads set up for humidification or dehumidification do not take place When the humidity goes above the neutral area value of the dehumidification differential value the utilities set up for dehumidification will be activated until the humidity returns within the neutral area value In the same wa...

Page 31: ...bled parameter u1 1 If pump down electrovalve management is enabled parameter u1 0 there will first be a dehumidification attempt via activation of the electrovalve for a period of time equal to parameter rU7 to try and make use of the high pressure generated during pump down in compressor switch off on the expiry of which the compressor output will be activated if dehumidification is still reques...

Page 32: ... on the controller manages a speed F21 and a peak time F22 of the same On conclusion of the ramp up phase the fan will modulate according to the speed set for the phase in progress compensated via parameters F23 and F24 which respectively establish the minimum and maximum speed of the fan itself The fan is OFF during defrosting cycle At the end of a defrosting cycle the evaporator fan will remain ...

Page 33: ...rator The steam generator output is active during all phases in which cabinet humidification management is envisioned 10 7 Humidification management The humidity in the cabinet can be managed with or without the use of humidity transducer depending on the value of the parameter rU0 10 7 1 Management of humidity without transducer rU0 1 In this case the humidifier output will remain active for a va...

Page 34: ...essure generated during pump down in compressor switch off mode on the expiry of which the compressor output will be activated Once the humidity returns within the dehumidification neutral area value the pump down electrovalve will be deactivated After which the compressor will deactivate via the pump down algorithm 10 9 Management of the condenser fan If parameter u3 has value 1 output K4 will as...

Page 35: ...ns check the value of parameters i0 i1 and i2 Main consequences the effect established with parameter i0 HP High pressure alarm Solutions check the conditions of the high pressure input check the value of parameters i3 i4 and i5 Main consequences the effect established with parameter i3 an alarm turns off the high pressure compressor regardless of the management of the pump down LP Low pressure al...

Page 36: ...ompressor or by pressing the buzzer silencing key Main consequences compressor switch off Pr1 Cabinet probe error Solutions check the value of the parameter P0 check the integrity of the probe check the device probe connection check the temperature of the cabinet Main consequences if the error occurs during the stand by status no operating cycles can be started if the error occurs during a cycle t...

Page 37: ...the execution of a cycle that envisions humidity control the cycle will be interrupted rtc Clock error Solutions set the real date and time again Main consequences the device will not be able to start automatic cycles any automatic cycles in progress will be blocked ErC User interface control module compatibility Solutions check that the user interface and the control module are compatible Main co...

Page 38: ...it will be possible to select and display the operation to be performed By selecting the HISTORICAL DOWNLOAD menu By selecting one of these options the execution screen will be shown Press SET to pass from one field to another and press START to begin the download The following screen will appear once the download upload once finished In the case of download the following screen is obtained In the...

Page 39: ...e cycle will be interrupted 1 the cycle will be re started 2 the cycle will be restarted if the duration of interruption has been less than parameter P5 P7 0 P8 r H 0 humidity transducer low calibration limit corresponding to 4mA P8 P7 100 r H 100 humidity transducer high calibration limit corresponding to a 20mA P9 0 250 ds 5 delay displaying temperature variation detected by the probes Par Min M...

Page 40: ...heating request see also rh7 rH7 1 600 sec 45 heating elements switch on time within the cycle time rH6 rr0 1 10 4 number of regulation steps in the recovery phase rr1 1 rr2 25 increase percentage 1st recovery step with respect to 100 total rr2 rr1 rr3 50 increase percentage 2nd recovery step with respect to 100 total rr3 rr2 rr4 75 increase percentage 3rd recovery step with respect to 100 total r...

Page 41: ...idity probe 1 at time cycles on the basis of the percentage set rU1 99 99 C 0 Minimum temperature in the cabinet below which the humidification dehumidification control is prevented rU2 1 600 sec 60 cycle time for switch on of the humidifier only for rU0 1 see also uU3 rU3 1 600 sec 30 humidifier switch on time within the cycle time uU2 to generate 100 humidity in the cabinet only for rU0 1 see al...

Page 42: ... 0 1 0 type of defrosting 0 electrical the compressor will be switched off during defrosting the defrosting output will be activated and the evaporator fan will be switched off 1 hot gas the compressor will be switched on during defrosting the defrosting output will be activated and the evaporator fan will be switched off d2 99 99 C 8 defrosting end temperature evaporator temperature see also para...

Page 43: ...evaporator fan activity during baking delay phase 0 operation in parallel with main utilities 1 continuous operation F10 0 100 100 fan speed in pre cooling phase F11 0 100 100 fan speed in dehumidification phase F12 0 15 m 2 fan stop after dripping phase F13 0 250 s 0 delayed switch off of the evaporator fan from main utilities off F14 1 600 sec 0 evaporator fan cycle time if set at 0 the cyclical...

Page 44: ...condenser fan will be switched on i4 0 1 0 type of high pressure input 1 0 normally open input active with closed contact 1 normally closed input active with open contact i5 1 240 s 5 high pressure alarm signalling delay HP code 1 the alarm will not be signalled i6 0 2 2 effect caused by the activation of the low pressure input 0 no effect t1 alarm the compressor and the evaporator fan will be off...

Page 45: ...maximum duration in compressor switch off mode without activation if the low pressure input such to cause the compressor to switch off and signal the pump down alarm 0 the alarm is not signalled u3 0 1 0 utility managed by the output K4 0 dehumidifier extractor fan in this case parameters rU5 and rU6 will have meaning 1 condenser fan in this case the F16 and F17 parameters will assume significance...

Page 46: ...ng a cycle E9 0 1 1 display of the EVCO splash screen on power supply restore 0 black screen 1 EVCO splash E10 0 1 1 orientation of the display 0 device positioned high with respect to unit 1 device positioned low with respect to unit E11 0 120 s 10 buzzer duration during the pre cooling phase and cycle end E12 0 1 0 reserved ...

Page 47: ...se cut speed regulator for single phase fans The regulator control signal is the PWM type the same supplied by the controller analogue output The maximum current allowed on the fan is 5 A 14 1 2 Description The following drawing illustrates the aspect of the EVDFAN1 The following table illustrates the meaning of EVDFAN1 parts Part Part 1 control signal input 2 power supply 3 phase cut output ...

Page 48: ...o the EVDFAN1 phase cut output 6 Connect the device power supply 7 Connect the EVDFAN1 power supply 8 It is recommended to perform the evaporator fan manual calibration procedure described in paragraph 10 3 In order to use EVDFAN1 the phase that powers the controller must be the same that powers EVDFAN1 For further information consult the documentation relative to EVDFAN1 14 2 Synoptic Panel EVC25...

Page 49: ...6 For the storage phase the cabinet temperature set point is on display DS1 the humidity set point on DS2 if humidity control is envisioned For the recovery and proving phase the cabinet temperature set point on the display DS3 the humidity set point on DS2 and duration on DS6 For the baking delay phase the cabinet temperature set point is on display DS3 the humidity set point on DS2 During execut...

Page 50: ...Manager set up software system The Personal Computer must have a free COM port to connect the driver via a USB port the adapter must also be used from COM to USB 0810500011 14 3 2 Description The following drawing illustrates the aspect of the EVIF21RS7I The following table illustrates the meaning of the EVIF21RS7I parts Part Part 1 RS 485 type serial port 2 EVIF21RS7I 3 power supply 4 RS 232 type...

Page 51: ...the device power supply off 2 Connect the device RD 485 serial port to the EVIF21RS7I RS 485 type serial port 3 Insert one end of the telephone cable 1256800042 into the EVIF21RS7I RS 232 serial port 4 Insert the other end of the telephone cable 1256800042 into the 1256800079 adapter RJ connector 5 Connect the 1256800079 adapter DB connector to a Personal Computer COM in which Parameters Manager i...

Page 52: ...t the controller to the Parameters Manager set up software system The Personal Computer must have a free USB port 14 4 2 Description The following drawing illustrates the aspect of the EVIF20SUXI The following table illustrates the meaning of the EVIF21RS7I parts Part Part 1 USB cable length of 2 m 2 RS 485 cable with length of 2 5 m 3 RS 485 port on telephone connector 4 RS 485 port on screw term...

Page 53: ...nsions these are expressed in mm in 14 4 4 Connection to the device Operate as follows 1 Cut the device power supply off 2 Connect the device RD 485 serial port to the EVIF20SUXI RS 485 type serial port 3 Insert one end of the USB cable into the EVIF20SUXI USB port 4 Connect the other end of the USB cable to the USB connector of the Personal Computer ...

Page 54: ...r Execution user interface control module board without cover behind a Plexiglas sheet board without cover Dimensions user interface control module 200 0 x 135 0 x 28 0 0 6 mm 7 874 x 5 314 x 1 102 0 023 in L x H x D 166 0 x 116 0 x 44 0 mm 6 535 x 4 566 x 1 732 in L x H x D Installation user interface control module back panel via studs on flat surface with spacers ...

Page 55: ...w terminal board control module and RS 485 serial port terminal board with extractable screws user interface power supply inputs outputs The maximum length of the user interface control module connection is 10 m 32 808 ft Operating temperature from 0 to 55 C from 32 to 131 F Storage temperature from 10 to 70 C from 14 to 158 F Humidity for use from 10 to 90 relative humidity without condensate ...

Page 56: ...ule supplied from the control module 115 230 VAC 15 50 60 Hz 3 Hz 10 VA max Overvoltage category integrated control Clock incorporated with condenser Battery autonomy in the event of a power cut 24 h with battery fully charged Battery charging time 2 min the battery is charged by the device power supply Signal buzzer and alarm incorporated ...

Page 57: ...n none NTC type analogue inputs 10K Ω 25 C 77 F Type of sensor ß3435 Measurement field from 40 to 105 from 40 to 220 Resolution 1 C 1 F Protection none 4 20 mA analogue input Digital inputs 4 inputs door micro switch high pressure low pressure and compressor circuit breaker protection which can be set via configuration parameter due to normally open contact normally closed contact potential free c...

Page 58: ...ement N 1 16 A res 250 VAC for management of the heating elements N 6 8 A res 250 VAC for management of the cabinet light humidifier dehumidifier condenser fan defrosting steam generator and pump down valve evaporator fan Type of actions and complementary features 1C Communication port 2 ports 1 RS 48 serial port with MODBUS communication protocol 1 USB type serial port ...

Page 59: ..._ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ __________________...

Page 60: ..._____________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ _____________________...

Page 61: ... are prohibited without express authorisation from EVCO EVCO is not liable for any features technical data and possible errors stated in this document or deriving from use of the same EVCO cannot be considered liable for damage caused by failure to comply with warnings given in this document EVCO reserves the right to make any changes without forewarning without jeopardising the basic safety and o...

Page 62: ...EVCO S p A EVFTFT618 Installer manual ver 2 2 Code 144FTFT618E224 Page 62 of 62 EVCO S p A Via Feltre 81 32036 Sedico Belluno ITALIA Tel 0437 8422 Fax 0437 83648 info evco it www evco it ...

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