EVBox HomeLine H116 Series Installation Manual Download Page 4

 

 

 

 

 

 

Pedro de Medinalaan 31 
1086 XP Amsterdam 
The Netherlands 

[email protected] 
+31 (0)88 77 55 444 
www.ev-box.com 

 
IBAN: NL89RABO0153495715 
SWIFT/BIC: RABONL2U 

 
Chamber of Commerce: 

32165082

 

VAT: 

821785795B01

 

Transport and storage 

Ensure that the main power source has been disconnected when storing or transporting the 
charging station. No liability can be accepted for damage during the transportation, if the 
charging station is transported in anything other than the original packaging. Store the 
charging station in a dry environment. The storage temperature must be between –25°C 
and +60°C. 

2.

 

Product description 

General 

The  EV-Box  charging  station  (Figure  1)  is  compatible  with  all  mode  3 
electric  vehicles.  The  charging  station  is  meant  for  both  indoor  and 
outdoor  use.  Usage  of  the  charging  station  is  allowed  in  an  ambient 
temperature between -25°C and +60°C. Charging station models with a 
modem  are  connected  to  a  central  system  for  registration  of  the  kWh 
charged. 

Online - Model with modem and BackOffice 

The smart charging station is designed with a RFID card reader, a Kilowatt hour meter and a 
GSM/GPS/GPRS  modem.  These  components  together  provide  for  the  authorization  and 
communication of the charging session procedure with the central system (BackOffice) for 
processing  and settlement  of  the  transactions  as  required. A  GSM  link  with  the  charging 
station is essential for the charging station to work properly. 

However, a good link cannot 

always be obtained in enclosed spaces, for instance a closed or underground car park. In 
cases like this, the modem should be positioned outside the charging station along with the 
GSM/GPS antenna and connected to the charging station. See Chapter 5.  

Safety 

There’s no power on the socket of the charging station as long as no plug is inserted and it 
has not been started up by the RFID card. No protective residual current device or circuit 
breaker is installed within the charging station. An external residual current device type A or 
B as required by applicable regulation is necessary for installation. (See table 7, Technical 
specifications). 

Mode 3 Controller 

The Type 2 socket is connected to the Mode 3 Controller and locking module in accordance 
with IEC-61851. This means that the charging station is constantly checking for the presence 
of a ground connection. In addition, the current is only switched on once the cable has been 
connected  to  both  the  charging  station  and  the  vehicle  and  the  presented  RFID  card  is 
authorized. 

Figure 1: HomeLine 

Summary of Contents for HomeLine H116 Series

Page 1: ...Installation Manual HomeLine 26 03 2018 ...

Page 2: ...Control 6 Charging stations with RFID reader 6 Start charging 6 Stop charging 6 Charging Stations without RFID charging card modem 6 LED ring indicator 7 Note for installers 7 4 Installation 8 Safety requirements 8 Location 9 Power supply cable 9 Installing the charging station 9 Wall mounting 9 Pole mounting 10 Connecting charging station 10 Finishing installation 11 Maintenance 12 Product and en...

Page 3: ...Do not install a faulty charging station For instructions on installation see Chapter 4 The charging station is used in combination with a power source Always switch off the power supply before carrying out maintenance The charging station contains no internal components that can be maintained by the user The 0n Off and green position of the charging station s main switch does not guarantee that t...

Page 4: ...e for the authorization and communication of the charging session procedure with the central system BackOffice for processing and settlement of the transactions as required A GSM link with the charging station is essential for the charging station to work properly However a good link cannot always be obtained in enclosed spaces for instance a closed or underground car park In cases like this the m...

Page 5: ...6Mhz against the front of the charging station at the round surface showing a hand with a RFID card Figure 1 See also Chapter 3 Warranty EV Box warranties its equipment and software against errors and defects in materials and workmanship for twenty four 24 months from the date of delivery during which time it will use its best efforts to repair the errors if any However any such problems encounter...

Page 6: ...ll light up yellow for a couple of seconds 3 The transaction will start automatically LED ring is Blue Stop charging 1 Present your charging card RFID Card to the card reader 2 The charging session stops LED ring will be GREEN 3 Unplug the charge cable from the EV Box and your vehicle Charging Stations without RFID charging card modem For charging stations that don t operate with a RFID card there...

Page 7: ...hapter 6 Charging automatically resumes when power becomes available For charging stations that don t operate with a RFID card the Led ring is off in stand by mode For RFID card operated charging stations the LED ring is green in stand by mode Note for installers Once the installation has been done the LED ring indications can be tested with an appropriate test equipment or with a card These are a...

Page 8: ...been damaged the charging station must be taken out of operation and secured against being activated accidentally Ensure the correct supply voltage power and ensure that the meter cabinet is properly safe Each charging station must be protected by a residual current device Type A 30mA AC or Type B with direct current fault detection 6mA DC and 30 mA AC The residual current device must switch off a...

Page 9: ...a removable opening for a connection to the lower side figure 2 Alternatively the power supply cable can be inserted through a removable opening in the backside of the unit figure 3 It is important to use a separate cable for the electrical distribution board the main power supply cable must be fitted with a MCB RCB taking into account de rating according to IEC61439 2 The appropriate wire gauge o...

Page 10: ...ter Kit is provided with a separate installation manual Dig in the CombiPole to 60cm below ground level and align vertically Ensure that the holes for securing the charging station are in the correct position with respect to the relevant parking place s The CombiPole is provided with anchor blades of 300 mm x 300 mm Place the HomeLine base unit on the Adapter Kit s brackets Figure 8 and tighten th...

Page 11: ...ging it downwards figure 9 Be extra careful to align the cover properly to ensure that the seals are in the right position after the cover closes IP54 protection 6 Check also that the cover locks securely into the open notch at the bottom of the frame 7 Switch on the supply current at the main distributor meter cabinet The charging station will now carry out a self test The LED ring around the soc...

Page 12: ... as well as the installation instructions in force in the country of use Product and environmental characteristics The charging station has been CE certified by the manufacturer and bears the CE logo The relevant declaration of conformity may be obtained from the manufacturer The charging station complies with the RoHS Directive RL 2011 65 EU The relevant declaration of conformity may be obtained ...

Page 13: ...ure is as follows Remove the modem from the controller to which it is fixed by pinching the top points of the white feet on which it rests using pliers Remove the GPS GSM antenna from the charging stations frame Find a suitable point where the GSM signal is well received Install 4 pole plugs on the modem and the controller These plugs can be obtained separately Make the connection below A 4 core R...

Page 14: ... These are available as a separate set part 471040 Make the connection below The network must be set up with a cable suited to the RS485 protocol STP FTP Profibus or equivalent cable The maximum number of sockets that may be connected to a single modem is 20 The network must be closed off with a terminal resistance of 120 Ω at terminals 28 and 29 when more than 6 sockets are installed The terminat...

Page 15: ...ight 5kg Type number guide Type number guide 16 16A 32 32A H HomeLine B BusinessLine ML PublicLine MB Mast BusinessLine S PublicLine old 1 one phase 2 two phase 3 three phase 4 1 side one phase 1 side three phase 0 cable 1 single 2 dual 0 autostart push button 4701020 controller no kWh meter 1 old modem 471002 controller 471001 S pulse kWh meter 2 new modem 471003 controller 471011 S bus kWh meter...

Page 16: ...Is there 230V on the input terminals of the power supply If this is not the case check the circuit breaker Is there 12V on the output terminals of the power supply If this is not the case switch off the C6 circuit breaker and wait two minutes before switching on again If there is still not 12V DC on the output the power supply should be replaced Snugly fit all plug connections in particular to the...

Page 17: ...conds followed by 10 x red Then LED ring green or off Plug not locked Vehicle not connected Lock in charging station blocked Is the plug pushed far enough into the charging station check by user Is the plug properly inserted in the vehicle check by user Check the plug for damage or bent pins check by user Check whether there is something in the socket check by user Check whether the wiring harness...

Page 18: ... 3 phase 16A Article H332X XXXX EV Box Charging station 3 phase 32A provided that they are installed maintained and used in the applications for which they were designed in accordance with professional practices relevant installation standards and manufacturer s instructions for use and installation are CE certified and comply with the essential requirements of EMC Directive 2014 30 EU and Low Vol...

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