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English Manual for TCM-module 53408, R10, 181008

LUBE

-MASTER R

10

R10

TCM MANUAL

TANK CONTROL MODULE
53408

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Summary of Contents for 53408

Page 1: ...English Manual for TCM module 53408 R10 181008 LUBE MASTER R10 R10 TCM MANUAL TANK CONTROL MODULE 53408 ...

Page 2: ...the tank reorder volume level 9 5 5 1 Set the tank stop volume level 10 5 5 2 Set tank bottom area 10 5 5 3 To configure a TCM port for a tank that does not have a constant area 10 5 6 DISPLAYING TANK CONTENT ON A LED DISPLAY 11 5 6 1 Set LED address 11 5 6 2 Set LED update interval 11 5 7 SET THE TYPE OF TANK PC SYSTEM 12 6 MENU TREE 13 7 FAST MENU CODES 14 8 TECHNICAL SPECIFICATION 15 9 TO CONNE...

Page 3: ... to another TCM MPDM or other modules that already have 24VDC This is to prevent connecting 24VDC from two power supplies The other three connectors are used to connect external devices without a power source such as a Printer Module PM a LED Module LED and or a KeyPad KP These connectors can only supply power to a single device For more detailed information see the LUBE Master Manual NOTE If the ...

Page 4: ...dy light or completely off indicates a problem DIL switches for termination and BIAS are located at I J Shows the position of the replaceable communication driver The SetupLock jumper at position K has no function for a TCM A LED L shows if an analogue sensor is detected or not lit if detected The analogue sensors are connected to the 2 pole connectors marked M The polarity is marked on the PCB TC...

Page 5: ...on for 5 seconds to set a temporary address Immediately enter set up mode from a KP and type 0 and then ENTER to get to the Main menu of the TCM see below NOTE Only one new module can be installed at a time If you press the RESET button on several terminals simultaneously or in a sequence only the most recently pressed will be active TIP Follow preferably Recommendation for setting new addresses w...

Page 6: ...rvice WinDB dll for this and then TankNo is only for informational purpose Use correct TankNo or set all to 0 Enter menu TCM PortX by scrolling with or At PortX press ENTER Press ENTER to get the cursor Check the number of the tank that is connected to portX type that number in and press ENTER to acknowledge When the cursor disappears it is finished Press EXIT two times to leave Set Up mode 5 2 Se...

Page 7: ...2 Adjusting the offset Offset adjusting is used to obtain 0 volume when the tank is empty If the sensor 23 417 is used a normal value is 0 080 The sign is typed on the keypad by first pressing down arrow yellow two times followed by the mark If the tank is empty put the sensor in the tank at the bottom If there is fluid in the tank hold the sensor outside the tank at bottom level Adjust the offset...

Page 8: ... 5 4 Fluid specification 5 4 1 Set fluid name The fluid name set in the TCM makes it possible to show the fluid name in the info box for the graphic representation of the analogue sensor It should be set to the same value as in the PC database Enter menu TCM PortX by scrolling with or At PortX press ENTER Scroll to FN using or Press ENTER to get the cursor Type the name of the fluid and press ENTE...

Page 9: ... two times to leave Set Up mode 5 5 Tank specification 5 5 1 Set tank capacity The tank capacity set in the TCM is used to create a true graphic representation of the analogue sensor status It should be set to the same value as in the PC database Enter menu TCM PortX by scrolling with or At PortX press ENTER Scroll to TankVol using or Press ENTER to get the cursor Type the capacity of the tank and...

Page 10: ...ank bottom area is only usable for a tank with the same projected area throughout the total tank height For other tank forms the profil has to be downloaded to the TCM from a PC The area should be in square meters When the area is typed in and ENTER is pressed the volume for each step on the scale is calculated and stored in the TCM Enter menu TCM PortX by scrolling with or At PortX press ENTER Sc...

Page 11: ... LED using or Press ENTER to get the cursor Type the LED address and press ENTER to acknowledge When the cursor disappears it is finished Press EXIT two times to leave Set Up mode 5 6 2 Set LED update interval The default update interval is 1 second but since tanks seldom changes with a speed that needs updating every second it good to increase the interval to free up network for more important th...

Page 12: ... of security and redundance The system must be told what hardware there is and how to use it properly This is done through the Tank Type Tank type is set by a string of 0 and 1 were the first position sets if it is a fresh or waste oil tank The second position tells if there is a discrete level sensor present or not and the third position defines if there is an analogue sensor present or not Tank ...

Page 13: ...LUBE MASTER R10 13 20 6 Menu tree ...

Page 14: ...Change Offset 0X03 Where X is the port number Change Calibration 0X04 Where X is the port number Change Density of fluid 0X05 Where X is the port number Change Max volume of tank 0X06 Where X is the port number Change LED Address 0X07 Where X is the port number Change Name of Fluid 0X08 Where X is the port number Change Part number of fluid 0X09 Where X is the port number Change Sensor full scale ...

Page 15: ... 4 G 4 20mA 24VDC with 10 bit A D converters Other RISC based microprocessor EEPROM 64 KB Connector E for 3 pos key switch Connector C for 24 VDC 6 3A power supply SetupLock jumper H not used Fuses T6 3A D and F1 6A B Max current 500 mA 4x1 25 A for solenoid valves Casing Power supply Primary 230 VAC 50Hz 550mA Fuse T630mA Casing Strong black powder painted steel box Outer measures 303 x 228 x 65 ...

Page 16: ...a dispense point is open and the sensor works properly the following connection should be made The TCM port should be set to control the appropriate PC tank in relation to the physical tank Correct TankType TCMAddress and TCMPort should be set using with WinDB Manager Mask 4 TankType 01 9 3 Waste oil tank 53132 2 levels To achieve a proper function that is the pump stops if the physical tank is fu...

Page 17: ...ensor and the tank module if the liquid is classed as flammable For this purpose the EX barrier 53178 and a special EX approved cable 53164 can be used The EX barrier the solenoid valve that controls the air to the pump and the tank module should be placed outside the EX classed area The EX approved cable should be used to connect the level sensor on the tank inside the EX classed area with the EX...

Page 18: ... accuracy for tanks with a height of 1 5 meters Max height depends on density of fluid The measuring resolution for a TCM with a 23 417 sensor is 4 mm for water and about 4 5 mm for mineral oil Connect the red wire to 24VDC and the black wire to Sense 24VDC and Sense are printed on the PCB If the sensor cable 6 5 m is to short to reach the TCM it can be lengthen using a standard 2 lead wire with c...

Page 19: ...CMPort should be set using with WinDB Manager MASK TankType 1 12 EX barrier 53188 for analogue sensors An EX barrier is needed between the level sensor and the tank module if the liquid is classed as flammable For this purpose the EX barrier 53188 and a special EX approved cable p n 53164 should be used The EX barrier the solenoid valve that controls the air to the pump and the tank module should ...

Page 20: ...CM box In a small system or at limited space it is possible to mount an additional module PCB in a TCM In this example a MPDM board is added To do this the TCM PCB has to be moved and turned one quarter of a turn See pictures below Make sure that the TCM is disconnected from the mains power supply and the LUBE Master network before any work is started Use a voltmeter to make sure that there is no ...

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