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Euroboor RAIL.60S, User Manual

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Euroboor RAIL.60S User Manual Download Page 13

13 

 

Useful tips 

–

 

Try a few simple projects using old rails until you develop a 

‘

feel

’

 for the rail drilling machine 

–

 

Let the machine run in for a period of eight to ten hours before starting with big operations 

Do not load the machine too much during this run-in period. 

–

 

Never use the machine with serious overload 

–

 

Keep the machine clear from moisture at all times to protect the machine, yourself and 

others 

 

Summary of Contents for RAIL.60S

Page 1: ...ate of purchase Don t forget to register your machine at www euroboor com register only when registered you benefit from extended warranty User manual 10 2019 For framenumbers 60S1901xxx Rail drilling machine RAIL 60S ...

Page 2: ...e demands from the market Our vision is focused on developing innovative portable tools that add value for our customers and facilitate them in their daily work We never lose sight of sustainability time savings and cost savings Enjoy your new machine Before operating your new rail drilling machine please first read all instructions You find the instructions in this manual and on the warning label...

Page 3: ...tal 11 3 Preparation adjustment 12 3 1 Assembly 12 3 2 Prior to use 12 4 Using the machine 14 4 1 Control panel 14 4 2 Morse Taper spindle 15 4 3 Gearbox 16 4 4 Switching motor on and off 17 4 5 Motor speed control 17 4 6 Temperature control 17 5 Working with operation tools 18 5 1 Annular cutters 18 6 Maintenance 20 7 Trouble shooting 22 8 Exploded view spare parts list 23 8 1 Exploded view 23 8 ...

Page 4: ...ble liquids gases or dust A rail drilling machine may create sparks which could ignite the dust or fumes 3 Keep bystanders children and visitors away while operating a rail drilling machine Distractions can cause you to lose control Electrical safety 1 A rail drilling machine plug must match the outlet Never modify the plug in any way Do not us any adapter plugs 2 Avoid body contact with grounded ...

Page 5: ...k non skid safety shoes hard hat and hearing protection must be used for optimal safety When using this machine you MUST wear ear and eye protection Machine use and care 1 While operating the machine the annular cutter must be cooled and lubricated 2 Always remove the slug from the annular cutter after each hole Caution the slug may be hot 3 Do not use the machine when the switch does not turn it ...

Page 6: ... Adjust the machine so cutter does not extend into the workpiece before drilling Do not perform any design assembly or construction activities on the workpiece while the machine is switched on Before switching on the machine make sure all accessories have been mounted correctly Do not switch on the machine until it has been mounted and installed according to all above mentioned instructions Always...

Page 7: ...mercial use as a drilling machine for drilling Use always tools and accessories recommended by Euroboor 2 2 Description and features image 1 1 1 Gearbox guide 2 RPM dial 3 Output shaft 4 Morse Taper spindle 5 Feed Handle 6 Motor Switch 7 Fuse holder 8 Magnet switch 9 Rail adapter ...

Page 8: ...s 2 4 Serial number The serial number is mentioned on the machine two times engraved on the frame and on the serial no sticker on the motor housing Additional serial no stickers are provided with the machine for your administration The serial number will help you your dealer and Euroboor to validate and identify the machine For example 060S1909001 breaks down to 060S 19 09 001 Machine series Year ...

Page 9: ...ed no load Speed load 1600 W I 60 275 rpm II 100 500 rpm I 60 275 rpm II 100 500 rpm Spindle Weldon MT3 19 05 mm MT3 3 4 Voltage 110 120 V 60 Hz 220 240 V 50 60 Hz 2 6 Rail Adapter The rail drilling machine is specifically designed for drilling in rails The rail drilling machine is available in various versions ensuring there is always the right rail adapter for the job The rail adapter versions t...

Page 10: ...Confirms the conformity of the rail drilling machine with the directives of the European Community Class of protection I Product with basic insulation and exposed touchable conductive parts additionally connected to the protective earth conductor mm Millimeter Unit of measurement for length width height or depth kg Kilogram Unit of measurement for the mass V Volt Unit of measurement for the electr...

Page 11: ...s and packaging allows materials to be recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or at the retailer when you purchase a new product ...

Page 12: ...tly installed and fulfill all conditions necessary to ensure perfect operation of the machine Damaged protective components must be repaired or replaced according to specifications by Euroboor or any authorized Euroboor dealer DO NOT use under wet conditions or in presence of flammable liquids or gases DO NOT let children come into contact with the machine Supervision is required when inexperience...

Page 13: ...ing machine Let the machine run in for a period of eight to ten hours before starting with big operations Do not load the machine too much during this run in period Never use the machine with serious overload Keep the machine clear from moisture at all times to protect the machine yourself and others ...

Page 14: ...ry turn the machine off and disconnect the machine from power source before making any adjustments or removing installing attachments or accessories 4 1 Control panel The control panel on your rail drilling machine is designed for maximum ease of use and safety 1 Motot Switch 2 Magnet LED Indicator 3 Fuse Holder 4 RPM Dial 5 Magnet Switch image 2 2 ...

Page 15: ...the Morse Taper spindle into the output shaft by hand B Make sure the spindle is properly positioned You should not be able to pull it out by hand 4 To remove the Morse Taper spindle Switch of the motor Rotate the mechanical gear switch to neutral see chapter Gearbox 4 3 Rotate the output shaft until the slots on the shaft align with the slots on the gearbox Gently tap the supplied drift into the ...

Page 16: ...is aligned with the indicators on the gearbox In case you have trouble fully and correctly selecting a gear the gears in the gearbox might be misaligned Slightly rotating the output shaft by hand will help you align the gears correctly and fully select the intended gear 3 Speed selection for annular cutters also see plate on gearbox o Ø 27 60 mm Rotating speed 60 275 rpm oo Ø 12 26 mm Rotating spe...

Page 17: ...se and counter clockwise direction The indicator of the RPM dial in bottom left corner is minimum speed The indicator of the RPM dial in bottom right corner is maximum speed The electronic motor speed control works for both mechanical gears Be careful not to overturn the dial 4 6 Temperature control This machine is equipped with an all time electronic temperature protection If the temperature of t...

Page 18: ...chinability can exist among material showing similar physical properties The drilling conditions are dependent on requirements for tool life and surface finish These conditions are further restricted by the rigidity of the tool and the workpiece lubrication and machine power available The harder the material the lower the cutting speed Some materials of low hardness contain abrasive substances lea...

Page 19: ...nto the metal 7 Apply a regular pressure while drilling The drilling performance does not improve by putting more pressure on the machine Too much pressure will overload the motor and your annular cutter will be worn sooner A continuous non discoloured iron swarf is a sign of correct drilling speed and a well cooled sharp cutter Let the cutter do the job and give it time to cut the metal 8 Apply l...

Page 20: ...ed eye protection and an approved dust mask Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid Operation of the machine The machines operation must be checke...

Page 21: ...at the left side Tighten screws in series until the gear rack moves freely in the dove tail guideway but does not allow the motor to wobble Repair modification and inspection Repair modification and inspection of Euroboor rail drilling machines must be done by Euroboor or an Euroboor authorized dealer The spare parts list will be helpful if presented with the machine to the Euroboor dealer for ser...

Page 22: ... worn out No oil in gearbox Motor humming big sparks and motor has no force Armature damaged burned Field burned Carbon brushes worn out Motor does not start or fails Damaged or defective wiring Dirt in sensor control unit Damaged or defective sensor control unit Damage to armature or field coil Damaged or defective carbon brushes Guiding takes a great deal of effort Guide is set too tight Guide i...

Page 23: ...23 8 Exploded view spare part list 8 1 Exploded view ...

Page 24: ...24 ...

Page 25: ...25 ...

Page 26: ...plate 1 72 020 0046 Motor cable tube 1 24 040 0161 Bearing 3 73 020 0298 Motor cable clamp 1 25 050 0065 Metal ring 1 74 020 0041 H Coupling Nut for motor cable 2 26 050 0176 Circlip 1 75 032 0127 Powder metal bearing 1 27 050 0071 O ring 1 76 030 0027 Washer 1 28 050 0207 Gasket 1 77 020 0315 Feed arm 3 29 050 0252 Gear set 1 78 020 0061 XB Capstan hub 1 30 050 0171 Gear 1 79 80 82 020 0182 Groun...

Page 27: ...SAF 100 Safety goggles 1 203 020 0315 Arm for capstan 1 204 SAF 200 Ear plugs 1 205 IMB US2 5 Allen key 2 5 mm 3 206 IMB US4 Allen key 4 mm 1 207 IMB US5 Allen key 5 mm 1 208 drift3 Drift MT3 1 209 Website download Manual 1 210 IMC 30 19 N Arbor MT3 19 05 3 4 Weldon 1 ...

Page 28: ...28 8 3 Exploded view spare parts Rail adapter ...

Page 29: ...10 020 0511 Limit piece 1 11 020 0526 Screw 4 12 RAK 002 1 The base 1 13 RAK 002 1 clamp 2 14 020 0520 Inner hexagon bolt 2 15 020 0527 Inner hexagon bolt 4 16 020 0521 The positioning pin 4 17 020 0501 Worm gear radial 1 18 020 0506 Fixed pin 1 19 020 0505 Rocker arm bushing 2 20 020 0504 Rocker arm side panel 2 21 020 0507 The rocker gasket 1 22 020 0074 Screw 1 23 020 0066A Arm ball for capstan...

Page 30: ...30 Item Spec Art no Adapter shape S49 020 0532 S54 020 0533 TR68 020 0534 UIC50 020 0535 UIC54 020 0536 UIC60 020 0537 ...

Page 31: ...31 8 4 Wiring diagram ...

Page 32: ...32 ...

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