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Jewel Insert

12

Jewel Insert

 5

Removing the fascia

• Turn the fan power off, and removed the three pin plug from the power point.

• Open the door 25mm and lift door off hinge, place door on a soft flat surface.

• Undo x4 M8 button head cap screws which attach the fascia to the main firebox.

• Gently lift the fascia away from the front of firebox, but do not pull away fascia completely, leave the fascia rest on the hinge while

removing the fan switches.

• With the fascia resting on hinge, reach behind the switch panel and undo x2 wing nuts and remove switch panel.

• With switch panel removed, fascia can now be completely moved away from the heater to gain access to the fan and wiring looms. 

Installation

Operating your Eureka

Troubleshooting

•  Noisy Fans

Turn the power off and remove the three pin plug from the power point. Remove the door on one side of the unit,
then remove the fascia panel. Loosen the fascia fill panel retaining screws and lift panel up then out to remove. 

Note that wiring and switches are atached to this panel. 

Disconnect the wiring loom via the plastic joiner. Unscrew the wing nuts which hold each fan in position and remove
the fans. Clean any dust with a dry paint brush and vacuum the fan blades. Clean around the motor.  After completion
place two or three drops of sewing machine oil on the shafts at the bearings. Replace the fans in reverse to the removal.

•  Fans not working

and both switches are firmly connected. If the fans still fail to function, remove the fans and switches by firstly removing 

the knob from the rotary switch by pulling it away from the heater. Undo the holding nut and pull the switch out. 

Squeeze locator tabs together on the rear of the thermostat switch and push through outside of pedestal.  

Disconnect the wiring from the power lead and remove the fans. Convey the same to the authorised Eureka dealer from 

whom you purchased your unit for service.

Replace in the reverse order. 

•  Air control jamming

Access to the airside is available when the door is opened. 
There are three screws holding the air slide in place. Undo them and remove the air slide. Wipe any ash or dust that may
have accumulated on the back of the air slide or on the face of the heater. If any burrs have developed on the back of the
air slide or on the face of the heater, rub them off with fine wet and dry sand paper till you have a smooth surface and
edges. Replace the air slide and make sure the washers, springs and spacers are fitted when you screw the bolts back into
the face of the heater. Do not apply any type of lubricant to the air slide whatsoever as this will attract dust and make the
slide stick.

•  No overnight burn

Remove the air slide as per air control jamming and check if the air slide is hard against the face of the heater. If it is
loose, tighten up the bolts holding the air slide to the face of the heater. Do not overtighten.
Check that the door rope has an even indentation from its contact with the face of the firebox. If it is uneven
and it appears as though air could leak through the seal, the door hinge and latch can be adjusted or the door rope may
need to be replaced.  Refer door adjustments and rope replacement instructions.  

WARNING

!

Overfiring

TO PREVENT OVERFIRING OF THE HEATER, NEVER OPERATE THE HEATER WITH THE 

DOOR LOOSE, OR SUCH THAT THE FIREBOX IS NOT AIR TIGHT. OVERFIRING COULD 

RESULT IN DETRIMENTAL WEAR AND TEAR ON THE FIREBOX AND FLUE SYSTEM.

Check the power connection with another appliance. If the power point is O.K. shift focus to the fan or the switches.

Move thermostat switch into the ‘Overide’ position, and select one of the three fan speeds. If the fans fail to function,

isolate power as above, remove pedestal filler panel to gain access to loom. Check that the terminals on the loom

•  Excessive ash build up

Some woods will give large amounts of ash despite how you run the heater. Others will give you very little. Use the wood 

which is most convenient for you, as long as it is dry. After a period of time you will get to know when to empty your unit. 

Bark will give you excessive ash. Try not to burn it. If you are burning wood that gives you charcoal, you may find that after 

running the heater say for 8 hours at maximum burn rate, the charcoal builds up excessively. An overnight burn will reduce 

this charcoal back to a fine ash. If you are not ready to shut down for  an overnight burn when you next fuel the heater, load

the heater with only one piece of wood and lay it across the firebox on top of the charcoal. Open the air control wide open 

and you will find the charcoal will burn down with the one piece of wood. Repeat the process until the ash level is 

significantly reduced.

•  Excessive smoking - smoke entering the room maybe caused by

:

 

•  

Insufficient length of flue (flue to be 4500mm minimum underneath the base of heater to underside of cowl)

 

Increase height of flue

 

•  

Flue downdraught - 

Consult dealer or increase height of flue.

 

•  

Creosote build up in flue - 

Remove cowl and clean flue as per cleaning instructions. Check moisture content of 

 wood.

Installation

(continued)

Final inspection prior to use

• Ensure the baffle is firmly located and in the correct orientation.

• Ensure cast iron liners are positioned correctly.

• Check fan cord has not been damaged during transit.

• Plug in fan cord and ensure cord does not touch heater surface.

• Switch thermostat switch to ‘Override’ and select one of three speeds to 

ensure fan is operational.

• Check door seals are in place.

Baffle System

WARNING

!

Baffle System

If the baffle system is damaged, burnt out, discarded or not installed as per these

instructions, high flue temperatures, losses in combustion efficiency and excess

smoking can occur. 

To operate this appliance as it is intended, and to ensure product longevity is 

achieved, ensure the baffle is installed as per these instructions.

If firebox, flue failure or excess damage to the appliance or its surroundings is

reported due to incorrect installation or operation of the Insulated Baffle System, 

AF Gason Pty. Ltd. reserve the right to disallow any warranty or claims in relation to 

the abovementioned.

Placement of Cast Iron Liners into firebox

The cast iron liners are to be positioned with ribs and logos facing into the

firebox. 

To install cast iron liners, align the lower recesses of the cast iron liner and 

the retaining tabs in the firebox, then slip the liner over the retaining tabs 

and lower into position. Reverse this procedure for liner removal.

Fitting the steel baffle

CAUTION - Steel baffle is heavy (15kg) - seek assistance

when carrying out baffle removal/installation.

1. 

Feed the baffle plate through the door opening 

 

with the upturned edges facing towards the 

 

door opening. Position the baffle in roughly the

 

centre of the firebox.

2. 

Lift one edge of the baffle up over the baffle

 

support bracket, lifting the raised edge as far

 

into the upper corner of the firebox as possible.

3. 

Lift the other edge of the baffle up so that it

 

is also above the height of the baffle support

 brackets.

4. 

Shift the baffle sideways so that it locates in the 

 

baffle supports on both sides of the firebox.

5. 

Ensure that the baffle is sitting level and that it 

 

is securely located in the baffle supports.

Figure 3

Baffle Support 

Bracket

Steel Baffle

Cast Iron Liner

Liner Retaining Tabs

Summary of Contents for Jewel Insert

Page 1: ...ason servic c e centre to arrange for an assessment 4 If after assessing the heater Gason determines that the heater contains a manufacturing fault Gason may at its discretion a replace the heater b r...

Page 2: ...who is not familiar with this instruction booklet WARNING Paint Curing and Care Your heater is coated with the best available heat resistant paint Even though the paint has been baked after applicati...

Page 3: ...ired for the installation of your heater It is your responsibility to arrange the same Installation into existing or masonry fireplace The Eureka Jewel Insert can be installed into a masonry fireplace...

Page 4: ...ete slab with tiles etc which extends beneath the appliance as well as 570mm in front of the appliance fascia on both sides when in position a hearth or floor protector may not be required At a minimu...

Page 5: ...e thermostat switch into the Overide position and select one of the three fan speeds If the fans fail to function isolate power as above remove pedestal filler panel to gain access to loom Check that...

Page 6: ...5 6 52 5 6 6 5 6 7 0 3 7 0 0 7 5 1 6 5 1 7 7 33 6 7 2 5 9 1 1R 7 5 9 1 1R 7 5 6 6 1 6 85 77 1 35 7 6 1 250 7 21 6 21 17 1 5 0 16 7 3523 57 2 621 37 7 81 5 23 5 7 621 37 7 1 1 9 725 5 67 5 2 675 7 5 5...

Page 7: ...se instructions Starting your fire Place a firelighter or paper in the bottom of the firebox and place a large amount of small kindling on top Ignite the paper or the firelighter Set the air control t...

Page 8: ...the cast iron liners Make sure you do the job well The cleaner the flue the less chance there will be of the creosote sticking again After you replace the cowl inspect the roof flashing for any damage...

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