EUCHNER CTM-LBI-BP Operating Instructions Manual Download Page 12

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Operating Instructions

Transponder-Coded Safety Switch CTM-LBI-BP/BR

(translation of the original operating instructions) 2525462-03-06/21

7. Manual release

Important!

All release functions latch when the device is electrically isolated.

Guard locking remains released when the release function is reset.

Some situations require the guard locking to be released manually (e.g. malfunctions or an emergency). A function test must

be performed after release.
More information on this topic can be found in the standard EN ISO 14119:2013, section 5.7.5.1. The device can feature

the following release functions:

7.1.

Auxiliary release

In the event of malfunctions, the guard locking can be released with the auxiliary release irre-

spective of the state of the solenoid.
The safety outputs are switched off when the auxiliary release is actuated. Use the safety outputs

to generate a stop command.
The guard locking signal OL is switched off; the door position signal OD can assume an unde-

fined state. Open the guard and close it again after resetting the auxiliary release. The device

will then operate normally again.

Important!

The actuator must not be under tensile stress during manual re-

lease.

Reset the auxiliary release and cover it with a new seal label after

use.

Loss of the release function due to mounting errors or damage

during mounting.

Check the release function every time after mounting.

After manual release, the solenoid must be energized briefly to

re-establish guard locking.

The auxiliary release must be reset at the control system lev-

el, e.g. by means of a plausibility check (status of the safety

outputs does not match the guard locking control signal). See

EN ISO 14119:2013, sec. 5.7.5.4.

The auxiliary release is not a safety function.

The correct function must be checked at regular intervals.

Observe the notes on any enclosed data sheets.

7.1.1. Actuating auxiliary release

1. Remove seal label or make a hole.
2. Using a screwdriver, turn the auxiliary release to in the direction of the arrow.

Guard locking is released.

Auxiliary

release

Summary of Contents for CTM-LBI-BP

Page 1: ...EN Operating Instructions Transponder Coded Safety Switch with Guard Locking CTM LBI BP BR Unicode Multicode ...

Page 2: ...OI 9 6 3 3 Guard locking signal OL 9 6 3 4 Status signal OM 9 6 3 5 Locking element signal OLS 10 6 3 6 Communication connection C 10 6 4 Guard locking 10 6 4 1 Guard locking on version CTM LBI and control via control input IMP 10 6 4 2 Guard locking on version CTM LBI and control via IO Link communication 10 6 5 Switching states 11 6 5 1 Switching states with control via the control input IMP 11 ...

Page 3: ... CTM BP BR separate operation 21 9 15 Connection of several devices in a switch chain series connection 23 10 Using communication data 26 10 1 Connection to a BR IO Link Gateway GWY CB 26 10 2 Connection to a safety relay ESM CB 26 10 3 Overview of the communication data 26 10 3 1 Cyclical data process data 26 10 3 2 Acyclical data device data and events 27 10 4 Notes on operation with safe contro...

Page 4: ...w Document is available for download at www euchner com DANGER WARNING CAUTION Safety precautions Danger of death or severe injuries Warning about possible injuries Caution slight injuries possible NOTICE Important Notice about possible device damage Important information Tip Useful information 1 4 Supplementary documents The overall documentation for this device consists of the following document...

Page 5: ...suitable for process protection Before the device is used a risk assessment must be performed on the machine e g in accordance with the following standards Ì EN ISO 13849 1 Ì EN ISO 12100 Ì IEC 62061 Correct use includes observing the relevant requirements for installation and operation particularly based on the following standards Ì EN ISO 13849 1 Ì EN ISO 14119 Ì EN 60204 1 The safety switch is ...

Page 6: ...ff when the guard is open monitoring of the door position Guard locking can be activated only when the actuator is located in the switch prevention of inadvertent locking posi tion faulty closure protection 1 Ì Safety characteristics category Performance Level PFHD see chapter 13 Technical data on page 33 NOTICE You can regard the complete BR device chain as one subsystem during calculation The fo...

Page 7: ...eristics category Performance Level PFHD see chapter 13 Technical data on page 33 Releasing guard locking Ì Safety functions Guard locking remains activated until IMP requests releasing the guard locking The decisive criterion for a possible request to deactivate guard locking is a voltage of at least 5 V between the inputs IMP and 0 V or between IMP and IMM The external control system must recogn...

Page 8: ...ise rendered ineffec tive On this topic pay attention in particular to the measures for reducing the possibility of bypass ing according to EN ISO 14119 2013 section 7 Ì The switching operation must be triggered only by actuators designated for this purpose Ì Prevent bypassing by means of replacement actuators only for multicode evaluation For this purpose restrict access to actuators and to keys ...

Page 9: ...ard locking is released In the event of a fault in the safety switch the safety outputs are switched off and the DIA LED illuminates red The occurrence of faults is detected at the latest on the next demand to close the safety outputs e g on starting 6 1 Bistable guard locking Guard locking of the switch functions according to the bistable principle This means that guard locking is kept in its las...

Page 10: ... isolated The switch must not be used as a mechanical end stop In case of heavy doors ensure that the impact energy is cushioned on closing The spring operated guard locking functions in accordance with the closed circuit current principle If the voltage is interrupted at the solenoid the guard locking remains active and the guard cannot be opened directly Important If the guard is open when the p...

Page 11: ...opened Guard open Control input IMP off on on off Guard locking is acti vated immediately on closing on Guard locking remains released on closing Safety outputs FO1A and FO1B on off off off Guard locking signal OL on off off off Door position signal OD on on on off 6 5 2 Switching states with control via IO Link communication Guard closed and locked Guard closed and not locked Guard being opened G...

Page 12: ...f the door position signal OD can assume an unde fined state Open the guard and close it again after resetting the auxiliary release The device will then operate normally again Important Ì The actuator must not be under tensile stress during manual re lease Ì Reset the auxiliary release and cover it with a new seal label after use Ì Loss of the release function due to mounting errors or damage dur...

Page 13: ... as an end stop Ì Observe EN ISO 14119 2013 sections 5 2 and 5 3 for information about mounting the safety switch and the actuator Ì Protect the switch against damage as well as against penetrating foreign objects such as swarf sand and blasting shot etc Ì Observe the min door radii see chapter 13 4 1 Dimension drawing for actuator A B A1 A1 on page 37 Ì Observe the maximum permissible angle betwe...

Page 14: ...lay etc this can lead to short switching processes Ì The inputs on a connected evaluation unit must be positive switching as the two outputs on the safety switch deliver a level of 24 V in the switched on state Ì All the electrical connections must either be isolated from the mains supply by a safety transformer according to IEC 61558 2 6 with limited output voltage in the event of a fault or by o...

Page 15: ... and the control input IMP are reverse polarity protected Ì The safety outputs FO1A FO1B are short circuit proof Ì A short circuit between FO1A and FO1B is detected by the switch Ì A short circuit in the cable can be excluded by laying the cable with protection 9 3 Fuse protection for power supply The power supply must be provided with fuse protection depending on the number of switches and the cu...

Page 16: ... cable lengths with BR switch chains Important The maximum number of switches in a BR switch chain depends on many factors including the cable length This case example shows a standard application You will find further connection examples at www euchner com SPS PLC l1 l2 lmax 200 m ln umin 24 V 5 x 0 34 mm2 5 x 0 34 mm2 5 x 0 34 mm2 CTM LBI BR n CTM LBI BR n 1 CTM LBI BR 1 iout n Max number of swi...

Page 17: ... 9 8 Connector assignment of safety switch CTM BR SA with plug connector M12 8 pin Plug connector view of connection side Pin Designation Function Conductor coloring of connecting ca ble 1 1 x M12 8 5 6 7 2 4 3 1 1 FI1B Enable input channel B WH 2 UB Electronics and solenoid operating voltage 24 V DC BN 3 FO1A Safety output channel A GN 4 FO1B Safety output channel B YE 5 Ox C 2 Door position or g...

Page 18: ...t 0 V DC 9 11 Connection without and with IO Link communication 9 11 1 Connection without IO Link communication Only the safety and monitoring outputs are switched with this connection method With a series connection the safety signals are looped through from device to device 9 11 2 Connection with IO Link communication If in addition to the safety function detailed monitoring and diagnostic data ...

Page 19: ...nction X2 1 UB X2 2 FO1A X2 3 0 V X2 4 FO1B X2 5 M12x1 max 45 Ø 14 5 Strapping plug 097645 4 pin plug figure similar Y distributor with connecting cable 111696 or 112395 Socket Plug Socket Pin Function X3 1 UB X3 2 FI1A X3 3 0 V X3 4 FI1B X3 5 46 36 14 5 M12x1 14 5 M12x1 14 5 M12x1 45 15 45 6 7 1 2 4 3 8 5 3 4 5 1 1 5 4 3 2 2 Y distributor 097627 Socket Connector assignment of Y distributor 8 pin ...

Page 20: ...1A X2 3 0 V X2 4 FO1B X2 5 C Pin Function X3 1 UB X3 2 FI1A X3 3 0 V X3 4 FI1B X3 5 C 46 36 14 5 M12x1 14 5 M12x1 14 5 M12x1 45 15 45 6 7 1 2 4 3 8 5 3 4 5 1 1 5 4 3 2 2 Y distributor 157913 Socket Connector assignment of Y distributor 8 pin socket Pin Function X1 1 FI1B X1 2 UB X1 3 FO1A X1 4 FO1B X1 5 C X1 6 FI1A X1 7 0VUB X1 8 n c Plug Socket 14 5 45 42 44 14 5 18 M12x1 M12x1 14 5 M12x1 14 45 8...

Page 21: ...on of the CTM system The example illustrated here does not show complete system planning The user is responsible for safe integration into the overall system Detailed application examples can be found at www euchner com Simply enter the order number of your switch in the search box You will find all available connection examples for the device in Downloads Connected load BR evaluation via PLC Safe...

Page 22: ...rating instructions 2525462 03 06 21 Connected load BR evaluation via PLC Safety Outputs Read Head Actuator CTM Door Monitoring Monitoring Outputs Diagnostic FO1A 3 FO1B 4 OD C 6 IMM 8 B1 UB 2 IMP 1 0 V UB 7 OI 5 13 14 S1 1 2 F1 1 2 F2 24V DC 0 V 24V DC 0 V Fig 2 Connection example with control input IMM ...

Page 23: ... find all available connec tion examples for the device in Downloads Ì Make sure you use the correct Y distributors See chapter 9 7 Steckerbelegung Y Verteiler für Reihenschaltung ohne IO Link Kommunikation on page 17 The series connection is shown here based on the example of the version with plug connector M12 The switches are con nected one behind the other with the aid of pre assembled connect...

Page 24: ...B 4 FI1A 6 FI1B 1 UB 2 0 V UB 7 OD C 5 n c 8 Safety Outputs Door Monitoring Safety Inputs Monitoring Output Read Head Actuator FO1A 3 FO1B 4 FI1A 6 FI1B 1 UB 2 0 V UB 7 OD C 5 n c 8 1 FI1B 6 FI1A 8 NC 7 0V UB 2 UB 3 FIOA 4 FO1B 5 C 1 FI1B 6 FI1A 8 NC 7 0V UB 2 UB 3 FIOA 4 FO1B 5 C 1 UB 3 0V UB 5 C 2 FI1A 4 FI1B 1 UB 3 0V UB 5 C 2 FO1A 4 FO1B 1 UB 3 0V UB 5 C 2 FI1A 4 FI1B 1 UB 3 0V UB 5 C 2 FO1A 4...

Page 25: ...P 8 0 V 7 OD C 5 CTM Y distributor Safety Outputs Door Monitoring Safety Inputs Read Head Actuator Monitoring Output FO1A 3 FO1B 4 FI1A 6 FI1B 1 UB 2 IMP 8 0 V 7 OD C 5 CTM Connected load FI1B FI1A RST 0V UB UB FIOA FO1B OD C UB 1 0V UB 3 RST 5 FI1A 2 FI1B 4 UB 1 0V UB 3 RST 5 FO1A 2 FO1B 4 FI1B FI1A RST 0V UB UB FIOA FO1B OD C UB 1 0V UB 3 RST 5 FI1A 2 FI1B 4 UB 1 0V UB 3 RST 5 FO1A 2 FO1B 4 FI1B...

Page 26: ... or dual channel sensor circuits The sensor circuits evaluate various signaling devices Ì Sensor circuit S1 with short circuit detection suitable for single or dual channel safety sensors Ì Sensor circuit S2 suitable for OSSD signals short circuit detection by signaling device When at least one sensor circuit is interrupted the safety relay initiates the safe state Different relay starting behavio...

Page 27: ...ditional All 18 10010 12 Send current error code 1 Error All 19 10011 13 Send last error code 1 Error All 20 10100 14 Request of size of error log 1 Error All 21 10101 15 Send error with number 1 Error All 22 10110 16 Send detected tag code 5 Transponder All 23 010111 17 Send taught tag code 5 Transponder All 24 011000 18 Send blocked tag code 1 5 Transponder All 25 011001 19 Voltage Power supply ...

Page 28: ...rol system Prerequisite The input must be suitable for pulsed safety signals OSSD signals e g from light grids The control system must tolerate test pulses on the input signals This normally can be set up by parameter assignment in the control system Observe the notes of the control system manufacturer For the test pulse duration of your safety switch refer to chapter 13 Techni cal data on page 33...

Page 29: ...eding device if teach in is carried out for a new actuator Teach in is not possible again immediately for this device if a new teach in operation is carried out The disabled code is released again in the safety switch only after a third code has been taught in Ì The safety switch can be operated only with the last actuator taught in Ì If the switch detects the actuator that was most recently taugh...

Page 30: ...The machine must not start automatically The safety switch carries out a self test The green STATE LED then flashes at regular intervals 2 Close all guards In case of guard locking by solenoid force activate guard locking The machine must not start automatically It must not be possible to open the guard The green STATE LED and the yellow LOCK LED are illuminated continuously 3 Enable operation in ...

Page 31: ...ff Positive acknowledgment after completion of teach in operation Fault display X off off X 1 x or 1 x in verse Error in the teach in operation only unicode Actuator removed from the actuating range prior to the end of the teach in operation or faulty actuator detected X off X X 2 x Input error with series connection e g missing test pulses illogical switching state from previous switch in the swi...

Page 32: ...ening and closing the guard after remedying the cause If the fault is still displayed afterward as well as for all other fault displays briefly interrupt the power supply Contact the manufacturer if the fault display is not reset after restarting Important If you do not find the displayed device status in the system status table this indicates an internal device fault In this case you should conta...

Page 33: ...External fuse guard locking solenoid control input UIMP 0 1 2 A Rated insulation voltage Ui 50 V Rated impulse withstand voltage Uimp 0 5 kV Rated conditional short circuit current 100 A Resilience to vibration Acc to EN 60947 5 3 EMC protection requirements Acc to EN 60947 5 3 Ready delay 5 5 s Risk time for single device 200 ms Turn on time 400 ms Discrepancy time between both safety outputs acc...

Page 34: ...the safety outputs FO1A or FO1B switches off safely when the actuator is removed from the actuating range This also applies if an internal or ex ternal fault occurs at this moment Discrepancy time The safety outputs FO1A and FO1B switch with a slight time offset They have the same signal state no later than after the discrepancy time Test pulses at the safety outputs The device generates its own t...

Page 35: ...an radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Le présent appareil est conforme aux CNR d Industrie Canada ap...

Page 36: ...ns 2525462 03 06 21 13 3 Dimension drawing for safety switch CTM 24 36 120 131 5 108 10 38 5 M12x1 12 25 38 5 14 28 35 h m m max 5 50 R15 0 R 4 0 0 Auxiliary release optional LEDs 4 5 2x For M4 screw Center offset m 2 mm max Min door radius mm Necessary minimum travel perm overtravel Approach direction Horizontal h 21 2 ...

Page 37: ... Resistance Resistant to chemicals and oil Food safe DIN EN 1672 2 DIN EN ISO 14159 PAH category 3 Weight 0 0194 kg Ambient temperature 20 60 C Degree of protection IP65 IP67 IP69 IP69K Mechanical life 1 x 106 Locking force max 1 300 N Locking force FZh 1 000 N Installation orientation Any Overtravel 2 mm Power supply Inductive via read head 13 4 1 Dimension drawing for actuator A B A1 A1 Remove t...

Page 38: ... regular intervals and after every fault For information about possible time intervals refer to EN ISO 14119 2013 section 8 2 Regular inspection of the following is necessary to ensure trouble free long term operation Ì Check the switching function see chapter 11 3 Functional check on page 30 Ì Check all additional functions e g escape release lockout bar etc Ì Check the secure mounting of the dev...

Page 39: ...ella Direttiva bassa tensione 2014 35 UE e Direttiva CEM 2014 30 UE sono conformi a quanto riportato nell articolo 3 1 della Direttiva apparecchiatura radio Los objetivos de seguridad de la Directiva de bajo voltaje 2014 35 UE y Directiva CEM 2014 30 UE cumplen con el artículo 3 1 de la Direc tiva equipo radioeléctrico Folgende Normen sind angewandt a EN 60947 5 3 2013 f EN IEC 63000 2018 RoHS Fol...

Page 40: ...11 753316 www euchner de info euchner de Leinfelden Oktober 2020 i A Dipl Ing Richard Holz i A Dr Tobias Lehmann Leiter Elektronik Entwicklung Dokumentationsbevollmächtigter EUCHNER GmbH Co KG Manager Electronic Development Documentation manager Kohlhammerstraße 16 Responsable Développement Électronique Responsable documentation 70771 Leinfelden Echterdingen Direttore Sviluppo Elettronica Responsa...

Page 41: ...41 2525462 03 06 21 translation of the original operating instructions Operating Instructions Transponder Coded Safety Switch CTM LBI BP BR EN ...

Page 42: ...chner com Edition 2525462 03 06 21 Title Operating Instructions Transponder Coded Safety Switch CTM LBI BP BR translation of the original operating instructions Copyright EUCHNER GmbH Co KG 06 2021 Subject to technical modifications no responsibility is accept ed for the accuracy of this information ...

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