Eton America Beamer II PN2B Service Manual Download | Manualshive

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Beamer Rev-2.0.2

Page 10 of 55

11/21/2005

2.5 THROTTLE CABLE
ADJUSTMENT

Slide the rubber adjuster cap off the throttle
housing, loosen the locking nut, and adjust the
free play of the throttle lever by turning the
adjuster on the throttle housing. Inspect the free
play of the throttle lever.
This free play should be 5-10mm.

2.6 AIR CLEANER

Unscrew the air cleaner cover screws.
Pull out the air filter element from the air cleaner
case. Wash the element in non-flammable solvent.
Squeeze out the solvent thoroughly.
Let it dry. Soak the filter element in gear oil and
then squeeze out the excess oil.
Install the element into the air cleaner carefully.

2.7 SPARK PLUG

The spark plug is located at the front of the
engine. Disconnect the spark plug cap and remove
the spark plug. Check the spark plug electrodes
for wear. Change the spark plug if the electrodes
and insulator tip appear unusually fouled or
burned.
Discard the spark plug if there is apparent wear or
if the insulator is cracked or chipped.
The spark plug gap should be set to 0.6-0.7mm.
With the sealing washer attached, thread the spark
plug in by hand to prevent cross threading.
Torque the spark plug to 12-19 N-m.

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Summary of Contents for Beamer II PN2B

Page 1: ...ETON America Beamer Service Manual Covers Beamer PN2 Beamer II PN2B Beamer Matrix PN2C w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 2: ...14 3 2 ENGINE INSTALLATION 16 4 ENGINE FUEL SYSTEM 17 4 1 TROUBLESHOOTING 17 4 2 CARBURETOR 18 5 ENGINE LUBRICATION AND COOLING SYSTEM 21 5 1 TROUBLESHOOTING 21 5 2 ENGINE LUBRICATION SYSTEM 21 5 3 CAUTION Fuel Oil Ratio 21 5 4 OIL PUMP 22 5 5 COOLING SYSTEM 23 6 ENGINE COMBUSTION SYSTEM 24 6 1 TROUBLESHOOTING 24 6 2 CYLINDER AND PISTON REMOVAL 25 6 3 CYLINDER AND PISTON INSPECTION 25 6 4 INSTALLA...

Page 3: ... WHEELAND BRAKE SYSTEM 41 9 1 TROUBLESHOOTING 41 9 2 MAINTENANCE DATA 41 9 3 REAR WHEEL REMOVAL 41 9 4 REAR WHEEL INSPECTION 42 9 5 REAR BRAKE 42 9 6 REAR SHOCK ABSORBER PARTS DRAWING 43 10 PLASTIC BODY PARTS 44 10 1 FRONT FENDER 44 10 2 BODY COVER 44 11 ELECTRICAL SYSTEM 48 11 1 TROUBLESHOOTING 48 11 2 IGNITION COIL 49 11 3 IGNITION TIMING 49 11 4 BATTERY INSPECTION AND MAINTENANCE 50 11 5 STARTE...

Page 4: ...spill the electrolyte on your skin or in your eyes flush thoroughly with water Call a doctor if electrolyte gets in your eyes 1 2 NOTES All information illustrations directions and specifications included in this publication are based on the latest product information available at the time of approval for printing E TON Dynamic Technology Industry Co Ltd reserves the right to make changes at any t...

Page 5: ...ork Rear Unit Swing Arm Single Shock Brakes Front Hydraulic Disc Rear Mechanical Drum Tires Front 120 90 10 Rear 130 90 10 Front Front 18psi 1 25kg cm2 Cold Tire Pressure Rear Rear 25psi 1 75kg cm2 Cold Carburetor Make Size Mikuni 18mm Manual Coke Main Jet 85mm Pilot Jet 20mm Air Mixture Adjustment Back out 1 turns Idle Speed Idle 1700 1900rpm Battery Jell Acid Maintenance Free 12V 4AH 5AH GTX5L B...

Page 6: ...67lbs GAWR Rear 165kg 164lbs Red Blue Yellow Available Colors Subject to availability Black 1 4 SERIAL NUMBER The frame serial number is stamped on the front of the frame at the front of the footrest plate The engine serial number is stamped on the left side of the engine crankcase w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 7: ...m bolt 18 25 N m 13 3 18 4 lb ft Tie rod lock nut 35 43 N m 25 8 31 7 lb ft King pin nut 30 40 N m 22 1 29 5 lb ft Handlebar lower holder nut 40 48 N m 29 5 35 4 lb ft Front wheel bolt 24 30 N m 17 7 22 1 lb ft Front axle nut 55 65 N m 40 6 47 9 lb ft Front brake arm nut 4 7 N m 3 0 5 2 lb ft Rear brake arm nut 7 12 N m 5 2 8 9 lb ft Rear axle nut 60 80 N m 44 3 59 0 lb ft Rear wheel bolt 24 30 N ...

Page 8: ...PECIFICATION SPARK PLUG SPARK PLUG GAP 0 6 0 7 mm RECOMMENDED SPARK PLUGS NGK BPR7HS THROTTLE LEVER FREE PLAY 5 10 mm IDLE SPEED 1600 100 rpm BRAKE LEVER FREE PLAY 15 25 mm TIRES FRONT TIRE SIZE 120 90 10 REAR TIRE SIZE 130 90 10 FRONT REAR TIRE PRESSURE 2 5 0 3 kgf cm2 TORQUE VALUES SPARK PLUG 12 19 N m TIE ROD LOCK NUT 35 43 N m LUBRICATION ENGINE OIL JASO FC Grade or same degree oil GEAR LUBRIC...

Page 9: ...ing System I I Suspension System I I C V T Air Filter C R Air Induction Reed Valve I C R Transmission Gear Oil I R Note I Inspect and Clean Adjust Lubricate or Replace if necessary C Clean L Lubricate R Replace 2 3 FUEL TUBE Inspect the fuel lines for deterioration damage or leaks and replace if necessary 2 4 THROTTLE OPERATION Inspect for smooth throttle lever full opening and automatic full clos...

Page 10: ...filter element in gear oil and then squeeze out the excess oil Install the element into the air cleaner carefully 2 7 SPARK PLUG The spark plug is located at the front of the engine Disconnect the spark plug cap and remove the spark plug Check the spark plug electrodes for wear Change the spark plug if the electrodes and insulator tip appear unusually fouled or burned Discard the spark plug if the...

Page 11: ...other damage Replace or repair if necessary Measure the free play of the brake lever at the end of the brake lever The standard of free play is 15 25 mm Inspect the rear brake lever and cable for excessive play or other damage Replace or repair if necessary Measure the free play of the rear brake lever at the end of the lever The standard is 15 25 mm Adjust the free play of the rear brake lever by...

Page 12: ...ls If the oil contains a high concentration of metal shavings or powder disassemble the transmission for further inspection Reinstall the drain bolt and refill the gear box with 100cc 3 4oz of SAE 80 90 Gear Oil Note for best results drain the transmission while the engine is warm 2 12 ENGINE STOP SWITCH The engine stop switch is located beside the left handle bar In an emergency pushing this swit...

Page 13: ...ion the headlights are set to illuminate at 100 intensity In the center position the headlight will illuminate at 60 intensity Placed in the far left position the headlights will be off NOTE It is recommended that you have the headlight on at all times when operating the vehicle to improve your visibility to other traffic w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e ...

Page 14: ...L Remove the seat helmet box and body cover See chapter 10 for complete instructions Disconnect oil tube fuel tube and vacuum line tube Disconnect the wires of the A C generator and the starter motor w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 15: ... Disconnect the wires of the carburetor and the throttle cable Remove the cap from the spark plug Remove the bolt at the low end of the rear shock w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 16: ...ngine in reverse order of disassembly Torque value M8 nut 15 22 lbf ft M10 nut 22 29 lbf ft M12 nut 36 43 lbf ft After installing the engine check the parts below o All connections A C generator starter motor etc o Carburetor throttle cable o Rear brake cable o Oil tubes and fuel tubes w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 17: ...ON MALFUNCTION FUEL AIR MIXTURE RATIO TOO LEAN OR TOO RICH AIR CLEANER DIRTY INSULATOR LEAKS FUEL TANK CAP BREATHING HOLE CLOGGED LEAN MIXTURE CARBURETOR FUEL JET CLOGGED FUEL TANK CAP BREATHING HOLE CLOGGED FUEL FILTER CLOGGED FUEL FLOWS IN THE TUBE IRREGULARLY FLOAT LEVEL IN CARBURETOR TOO LOW RICH MIXTURE FLOAT NEEDLE VALVE IN CARBURETOR FAULTY FLOAT LEVEL TOO HIGH AIR DUCT IN CARBURETOR IS CLO...

Page 18: ...Before removing carburetor you must shut the fuel flow off Remove the carburetor cap Remove the throttle cable from the throttle valve while depressing the throttle valve spring Remove the needle clip retainer the jet needle and needle clip Inspect the throttle valve and jet needle surface for wear scratches or dirt Carburetor Air Cleaner w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s...

Page 19: ... damage Disassemble the idle jet main jet idle speed adjustment screw and idle mixture adjustment screw Inspect all jets and screws for wear or damage Clean the passages and jets with compressed air ASSEMBLY Clean all parts in solvent and blow it dry with compressed air Assembly is the reverse order of disassembly Main Jet Pilot Jet w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m...

Page 20: ...Install the jet needle into the throttle valve Assemble the throttle cable spring and throttle valve Align the throttle valve groove with the idle speed adjust screw and install the carburetor cap to the carburetor w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 21: ...y the engine crankshaft Pump gears rotate the plunger shaft in the oil pump This shaft sends the lubricating oil into the crankcase to mix with the mixture of air fuel flow evenly The oil enters and covers the cylinder inner wall piston surface and piston rings 5 3 CAUTION Fuel Oil Ratio Having enough oil in the engine is very important If the oil quantity is too low the engine will be seriously s...

Page 22: ...ther end controlling the quantity of oil delivered by the oil pump DISASSEMBLE OIL PUMP Remove the helmet box Disconnect the input and output oil tube Unscrew the oil pump fixing bolts Remove the oil pump INSPECT OIL PUMP Check the matching side in the crankcase Inspect the oil pump body Inspect the gear part for damage Inspect the O ring for any leaks ASSEMBLE OIL PUMP Apply grease on the O ring ...

Page 23: ...e air is forced to flow through cylinder fin and cylinder head This prevents the cylinder and piston from overheating Disassemble the engine fan cover and cylinder plastic cover Inspect the fan and cylinder fin If the blades of the fan are broken replace with a new fan w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 24: ...HAMBER EXCESSIVE NOISE PISTON AND CYLINDER WORN OUT EXCESSIVE CARBON BUILD UP EXCESSIVE SMOKE CYLINDER OR PISTON RINGS WORN OUT IMPROPER INSTALLATION OF PISTON RINGS PISTON OR CYLINDER WALLSCORED OR SCRATCHED OVERHEATING EXCESSIVE CARBON BUILD UPON THE PISTON OR COMBUSTION CHAMBER ENGINE COOLING SYSTEM FAN CYLINDER COVER ETC WORKING IMPROPERLY OILQUANTITY LOW WRONG IGNITION TIMING w w G e t 2 i t ...

Page 25: ...emove the piston and piston pin Spread each piston ring and remove it Note Don t let the clip drop into the engine crankcase 6 3 CYLINDER AND PISTON INSPECTION Inspect the cylinder bore for wear or damage Measure the cylinder inner diameter at three levels in the X and Y axis Taper limit 0 10 mm Out of round limit 0 10 mm Check the cylinder head surface for signs of warping with a straight edge an...

Page 26: ...easure the end gap Service limit 0 5 mm Measure the clearance between the ring and groove Service limit 0 09 mm Measure the pistons outer diameter at 10 mm above the bottom Service limit 39 9 mm w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 27: ...h the marks facing up Do not damage the piston rings by spreading the ends too far Note The piston ring gap must align with the ring pin in the ring groove of piston Clean the cylinder gasket surface being careful not to drop any gasket material into the crankcase Apply some oil to the inside of the connecting rod small end Install the piston piston pin and clip Install the piston with the arrow m...

Page 28: ...asket Apply a thin coat of engine oil to the piston rings and cylinder wall Install the cylinder compressing the piston rings Replace the cylinder head gasket Install the cylinder head Tighten the cylinder mounting bolt Torque 20 30 N m w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 29: ...ted BELT WORN FRONT PULLEY WORN OR BROKEN CLUTCH LINING WORN Vehicle will not attain high speed BELT WORN ROLLERS WORN SPRING OF REAR PULLEY IS DISTORTED ELECTRONIC SPEED LIMITER EXCEDED 7 2 THE PARTS DRAWING OF TRANSMISSION SYSTEM w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 30: ... belt drives the rear driven pulley The force is transmitted through the clutch shoe clutch housing and drive shaft The drive shaft turns the idle gear in gearbox Turning speed is reduced by the final gear and transmitted to the rear axle shaft to move rear wheel w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 31: ...e alteration of pitch circle s radius In the drawing H means high speed L means low speed 7 5 CONTINUOUS VARIABLE TRANSMISSION V Belt The belt is made of rubber fiber It is resistant to heat pressure and abrasion The inner side of the belt is toothed Drive Pulley Due to increasing engine speed the rollers push the movable drive face by centrifugal force Then the belt is pressed and enlarges its tu...

Page 32: ...ived by the drive shaft will be transmitted by the speed reduction of two sets to the rear axle shaft The first gear ratio is 36 13 The second gear ratio is 48 12 DISASSEMBLING THE TRANSMISSION BOX 1 Remove the exhaust pipe Torque value M6 7 9 lbf ft M10 25 29 lbf ft 2 Unscrew rear axle nut and remove rear wheel 3 Unscrew oil drain bolt at the bottom of crankcase 4 Let the oil flow out from transm...

Page 33: ...tarter arm is on the left side of engine When the kick starter arm is kicked the gear of the starter shaft will drive the kick starter to turn the crankshaft to start the engine After the engine is started the kick starter will stop the transfer of power to the kick starter driven gear When the kick starter lever is released the kick starter gear will go back to its original position w w G e t 2 i...

Page 34: ...e the screws on the clutch cover at the left side of the engine Take off the clutch cover and gasket The belt front pulley and rear pulley are now visible Unscrew the front pulley fixing nut Remove the front pulley carefully Take out the six rollers from the front pulley Inspect the surface of the rollers If there is serious wear replace with new rollers Inspect the belt If it is broken or loose r...

Page 35: ...SHOCK ABSORBERS UNBALANCED FRONT SHOCK ABSORBERS FRONT WHEEL IS WOBBLING BENT RIM IMPROPERLY INSTALLED WHEEL HUB EXCESSIVE PLAY IN WHEEL BEARING DAMAGED TIRE POOR BRAKE PERFORMANCE BRAKE SHOES WORN WORN BRAKE DISK BRAKE DISK OILY GREASY OR DIRTY IMPROPER BRAKE ADJUSTMENT FRONT SUSPENSION NOISE LOOSE FRONT SUSPENSION FASTENERS BINDING SUSPENSION LINK 8 2 MAINTANENCE DATA Front brake disk thickness ...

Page 36: ... on the inner line of this cable 8 4 HANDLEBAR REPLACEMENT Remove the rear view mirrors Disassemble the upper cover of handlebar Disconnect the speedometer cable and connectors of switches Disassemble the rear brake cable and rear brake lamp connector near the left handlebar Remove the right grip assembly Disconnect the throttle cable Unscrew the brake master cylinder fixing bolt Remove the brake ...

Page 37: ...t side of the front wheel Pull out the front wheel axle Take off the collar Remove the speedometer gear unit Remove the front wheel assembly Torque when replacing the front wheel M10 nut 22 29 lbf ft NOTE Apply the grease on the speedometer gear unit before assembly INSPECT THE FRONT WHEELAXLE Check the wheel axle for bending Standard maximum 0 2 mm w w G e t 2 i t P a r t s c o m w w w G e t 2 i ...

Page 38: ...disk brake caliper fixing bolts Take off the front disk brake caliper Torque value when replacing M8 nut 14 22 lbf ft REMOVING THE AIR FROM THE FRONT DISK BRAKE CALIPER Fill the brake reservoir with the recommended DOT3 brake fluid in the brake master cylinder at the right handlebar see picture Be careful not to spill any brake fluid when refilling Release and lock the bleeder valve at the disk br...

Page 39: ...ft DISASSEMBLING THE FRONT BRAKE DISK Disassemble the front wheel Unscrew the three brake disk fixing bolts Remove the brake disk Torque of these M8 nuts 14 22 lbf ft INSPECT BRAKE DISK Measure the thickness of the brake disk Standard thickness 3 6 mm Limit 3 1 mm BRAKE SHOES LINING INSPECTION Measure the thickness of the brake lining Standard thickness 4 0 mm Limit 3 0 mm NOTE Do not get grease o...

Page 40: ...RONT FORK INSPECTION Replace if there is any bending or distortion FRONT SHOCK ABSORBER INSPECTION Look for leaks torn seals scratched shafts and loose connections w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 41: ... OR WOBBLE BENT RIM DAMAGED TIRED WHEEL AXLE IMPROPERLY TIGHTENED 9 2 MAINTENANCE DATA Brake drum inner diameter Standard 110 mm Limit 110 5 mm Lining thickness Standard minimum 4 0 mm Limit 2 0 mm 9 3 REAR WHEEL REMOVAL Remove the muffler Unscrew the rear wheel axle nut Remove the rear wheel Torque value for installation M6 nut 5 8 lbf ft M14 nut 40 lbf ft w w G e t 2 i t P a r t s c o m w w w G ...

Page 42: ...is over 2 0 mm in difference 9 5 REAR BRAKE REAR BRAKE DRUM INSPECTION Measure the rear brake drum inner diameter Replace if the diameter is over 110 5mm BRAKE LINING INSPECTION Measure the brake lining thickness Replace if it is less than 2 0 mm w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 43: ...Beamer Rev 2 0 2 Page 43 of 55 11 21 2005 9 6 REAR SHOCK ABSORBER PARTS DRAWING w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 44: ...een the front fender and leg shield Remove the front fender 10 2 BODY COVER Unscrew the four fixing bolts on the rear handle bar Remove the rear handle bar Unscrew the two fixing screws of each side of the protective covers w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 45: ...screws between the body cover and middle cover Remove the middle cover Unscrew the two fixing screws of the body cover under the middle cover Open and remove the fuel tank cap Unscrew the two fixing screws of the body cover near the fuel tank cap w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 46: ... cover at footrest board Remove the battery cover Disconnect the negative terminal of the battery then disconnect the positive terminal Remove battery Unscrew the fixing screws of the lower cover Remove the lower cover Unscrew three screws of the leg shield Remove the leg shield w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 47: ...g screws near the rear lamp cover Remove rear lamp cover Unscrew two fixing bolts of the footrest board Remove footrest board Torque value M6 5 8 lbf ft M5 3 4 lbf ft w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 48: ...ty CDI unit o Faulty alternator exciter coil o Loosen contacted terminals o Faulty ignition coil IGNITION SECONDARY CIRCUIT o Faulty plug o Loosen contacted spark plug wire IMPROPER IGNITION TIMING o Faulty generator o Faulty CDI unit CHARGING SYSTEM FAILURE LOOSE BROKEN OR SHORTED WIRE FAULTY ALTERNATOR FAULTY IGNITION SWITCH LOOSE BATTERY CONNECTION ENGINE INTERMITTENT POWER LOOSE CHARGING SYSTE...

Page 49: ...ween 0 1 0 3 Ω Test the secondary coil as shown in this picture Secondary coil resistance should range between 7 4 12 0 kΩ If the test results fall outside the stated ranges replace the ignition coil assembly 11 3 IGNITION TIMING The preprogrammed ignition advance is 15 3 4000rpm Ignition timing is controlled by the CDI Capacitive Discharge Ignition module and is set at the factory via a RCP ROM C...

Page 50: ...ry retainer strap Disconnect the negative BLACK battery lead first Disconnect the positive RED battery lead next Use caution when disconnecting lead so as not to cause a spark Remove the battery from the battery compartment Testing the battery Measure the battery voltage using a multi meter set to Voltage A fully charged battery should read 13 0 13 5V An under charged or faulty battery will be bel...

Page 51: ...ve BLACK lead to the negative terminal of the battery next Check the lead routing to ensure they are clear of obstruction and do not fall between the battery and unit body where they could be abraded or otherwise damaged Attach the battery retainer strap to secure the battery in place Battery charging If the battery become discharged or shows low voltage you can recharge the battery using a 12 vol...

Page 52: ...e battery on a concrete surface as it can draw the charge from the battery and damage the battery plates 11 5 STARTER MOTOR The starter motor is attached to the engine Unscrew the two starter motor fixing Bolts and remove the starter motor Disconnect the motor wire Connect motor and battery to check the functionality of the motor See chapter 7 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a ...

Page 53: ...Beamer Rev 2 0 2 Page 53 of 55 11 21 2005 11 6 WIRING DIAGRAMS Beamer PN2 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 54: ...Beamer Rev 2 0 2 Page 54 of 55 11 21 2005 Beamer II PN2B Beamer Matrix PN2C w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 55: ... it will bind in housing and cause brake lights to stay on Ver ify Repair Retest brake lights for proper operation REAR BRAKE CAM LUBE Step 1 Remove rear wheel Step 2 Remove rear brake shoes Step 3 Remove rear brake cam arm and cable Step 4 Remove rear brake cam and lube shaft and lube shaft housing Note see illustrations below Flat Rate Code 007 Flat Rate 0 4 Hours w w G e t 2 i t P a r t s c o m...

Page 56: ... VEHICLES ARE MAINTANCE FREE PROPER SERVICE PROCEDURES ARE AS FOLLOWS 1 FILL BATTERY WITH BATTERY PACK SUPPLIED 2 REMOVE FUNNEL AND LET BATTERY STAND WITH CAP OFF FOR AT LEAST 1 HR 3 ALL FLUID IN BATTERY SHOULD ABSORBED BY BATTERY PLATES BEFORE CAP IS INSTALLED 4 BATTERY IS READY TO BE CAPPED WHEN ALL ELECTROLYTE IS ABSORBED YOU SHOULD BE ABLE TO TURN BATTERY UPSIDE DOWN AND NO FLUID COME OUT 5 ME...

Page 57: ...de of the engine just above the RH A arm Bulletin No 0033 Date 04 01 2004 Oil Pump Cable Location To reduce the oil flow you must lengthen the cable by loosening the lock nut and turning the adjusting nut counter clockwise then retighten the locking nut To increase the oil flow you would shorten the cable by turning the adjusting nut clockwise Oil Pump w w G e t 2 i t P a r t s c o m w w w G e t 2...

Page 58: ...sing analogy type multi meter to test the electric resistance We have found using digital type meter produces to many inaccurate readings Bulletin No SB 0040 Date 05 01 2006 PN2B PN2C C0410 B00 9001 Electric resistance Ω specification EXT IGN Pcin GND EXT 10 12K 60 80K IGN 7 8K 28 32K Pcin 28 32K 10 12K GND 11 14K 1 3K 40 50K w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w ...

Page 59: ...e mounting plate is positioned on the bottom of the luggage box with the smooth side toward the box The 4 bolts and washers are pushed through the box and plate from inside the box using the holes indicated in Fig 3 Place the box and plate over the rear rack and attach using the 4 brackets washers and nuts supplied See Fig 4 FIG 1 FIG 2 FIG 3 FIG 4 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t...

Page 60: ...ght They may be tucked in under the harness on the left hand side of the unit Note ONLY the Beamer II III and the Matrix Matrix II have been pre wired for the luggage box brake light If you have the older model Beamer the LED will have to be hard wired into the rear taillight Connect the wires from the LED light to the main harness using the following wiring table FIG 5 FIG 6 FIG 7 Box Wires Main ...

Page 61: ... has two speed limiter wires located on the back side The following chart denotes the speed control of these wires Page 1 of 1 Beamer CDI Version 3 5 0 0 Max Speed BHP Wire 1 2 Uncut Factory 25MPH 30KPH 1 9 Wire 1 Cut 2 Uncut 30MPH 40KPH 3 4 Wire 1 2 both Cut 40MPH 60KPH 3 8 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 62: ...allation Then remove the 2 10mm bolts from the exhaust pipe flange on the bottom of the cylinder The remove the 2 12mm bolts from the exhaust RH side Once the exhaust is removed then remove the 24mm wheel nut and washer Remove the wheel and replace with a new factory wheel and rim Page 1 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 63: ...ctory Maximum Viper 70 4 10w 12w Viper 90 4 10w 12w Viper 150 20w 50w Yukon 150 20w 50w Vector 250 35w 90w Beamer II 18w 24w Beamer III 18w 24w Beamer Matrix 18w 24w Beamer R2 18w 24w Beamer R4 18w 50w Rover N A 12w Rover GT N A 24w Per JI EE Engineers 5 24 2007 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

Page 64: ...90cc 2 cycle engines 1 Fill the fuel tank with a pre mix fuel 2 cycle oil mixture at a 50 1 ratio 2 Disconnect the oil pump line at the carburetor 3 Start the engine and count the drops per minute at the various RPM listed in the table below RPMs 50cc 90cc 1700 idle 3 4 5 6 4000 5 9 12 14 7000 8 12 20 22 Oil Pump Line Note 32 Drop aporx 1cc w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t...

Page 65: ...Beamer Rev 2 0 2 Page 55 of 55 11 21 2005 w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c o m w w w G e t 2 i t P a r t s c ...

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