ETI PI-6000 Instruction Manual Download Page 16

Electrical Test Instruments PI-6000 
Section II - Detailed Description 
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Copyright(C) 1994-2019                             Electrical Test Instruments, LLC                                All Rights Reserved

 

 

Page II-12

 

 

Main Power READY switch: This green switch turns on the main power to the 
output section of the test set, and its green lamp lights when ON. 
Main Power INTERLOCK switch: This red switch turns off the main power to the 
test set. It lights if an interlock condition is detected. 
Output ON indicator: This yellow lamp lights when output voltage is ON. 
Output  Voltage  binding  posts:  These  binding  posts  are  connected  to  output 
stabs 1 and 4 and may be used to monitor voltage on the breaker with a DMM. 
Thermal  Status  -  Bus:  This  multicolor  bar  graph  indicates  approximate 
temperature of the output bus. Green bars indicate normal temperature. Yellow 

bars indicate significant heating, and heavy testing should be postponed until 
unit cools. Red bars indicate overheating, and unit must cool to yellow range 
before  testing.  Output  initiation  will  be  inhibited  if  second  red  bar  lights. 
Excessive temperature may indicate poor output connections. 
Thermal Status - System: This indicates temperature of the output section, and 
other conditions, as determined by the POD. A thermistor in the winding of the 
first  section  of  the  output  transformer  provides  actual  temperature,  but  the 

POD also calculates a “virtual”

 temperature based on overload duty cycle limits 

as  indicated  in  the  specifications.  The  ten  bar  graph  LEDs  correspond  to 
temperatures of approximately 80 to 280 degrees F, with about 20 degrees per 
bar. Testing is allowed up to a reading of two red bars but will then be inhibited 
until temperature cools to no more than four yellow bars.  
Coarse Tap Switch: This rocker switch selects the coarse tap. The unit powers up 
in tap 1. Pressing the switch briefly UP or DOWN will raise or lower the tap by 
one. Holding it will change taps about one per second. 
Coarse Tap Indicator: This seven-segment red LED indicates tap position from 1 
to 9. 
Rheostat Indicator Bar Graph: This ten-segment red LED indicates approximate 
rheostat  position.  0  or  1  segment  lit  indicates  minimum  position,  and  9 or  10 
segments lit indicates maximum position. 
Rheostat  Adjust  Switch:  This  rocker  switch  adjusts  the  rheostat  position. 
Pressing  it  briefly  UP  or  DOWN  causes  the  rheostat  to  move  by  a  very  small 
increment, for fine control. Holding it for about a second will cause the rheostat 
to move very quickly, for rapid rough adjustment. 

Summary of Contents for PI-6000

Page 1: ...RIMARY INJECTION CIRCUIT BREAKER TEST SET INSTRUCTION MANUAL Model PI 6000 Electrical Test Instruments LLC 8430 Spires Way Suite A F Fredrick MD 21701 www ETIPrecision com 410 857 1880 Fax 410 857 138...

Page 2: ...ntrol Panel Circuitry II 12 Indicator Control Panel II 13 Figure II 2 Retrofit Indicator Panel II 14 SECTION III MAC 21 Monitor and Controller MAC 21 Specifications III 1 MAC 21 Unit Circuitry III 2 M...

Page 3: ...ERVICE INFORMATION AND DOCUMENTATION Maintenance and Calibration of PI 6000 V 1 Maintenance and Calibration of MAC 21 V 1 Parts List PI 6000 V 4 Parts List Indicator Control Panel V 5 Parts List MAC 2...

Page 4: ...AD THIS ENTIRE MANUAL AND THOROUGHLY FAMILIARIZE YOURSELF WITH THE UNIT OPERATION PRIOR TO CONNECTING THE UNIT TO A SOURCE OF POWER HIGH CURRENT TEST SETS ARE NORMALLY POWERED FROM HIGH CAPACITY 208 V...

Page 5: ...lear of protruding components and full width handles with provisions for lifting hooks are on both ends Locking swivel castors on all four corners provide ease of mobility The indicator control panel...

Page 6: ...ans of a rocker switch on the indicator control panel If the switch is held the taps change at a rate of about one per second Tap change is not allowed when output is on The indicator control panel fe...

Page 7: ...reliability ruggedness and ease of use Sophisticated electronics in the indicator control panel and the MAC 21 provide state of the art accuracy and convenience while simple connections allow for eas...

Page 8: ...played a simple touch of the MAINTAIN key activates the function which automatically adjusts the motorized rheostat to hold the current within 5 amperes The memory current displayed after a test indic...

Page 9: ...easurement circuitry was essentially analog and did not provide accurate true RMS readings The Phenix Technologies HC 30 and HC 100 used a PC compatible computer and real time data analysis software t...

Page 10: ...0 A 3x 10 1 5 Minutes 15 Minutes 415 830 24000 A 12000 A 4x 6 45 Seconds 15 Minutes 582 1164 30000 A 15000 A 5x 4 4 Seconds 2 Minutes 776 1552 36000 A 18000 A 7x 2 2 Seconds 2 Minutes 1208 60000 A 300...

Page 11: ...etc 5 Current measurement circuitry consisting of sensors current meter and timer In general a primary voltage is selected by means of a combination of coarse tap and rheostat adjustment This voltage...

Page 12: ...there is continuity from this point to chassis ground relay K2 on the voltage sensor PCB is energized and enables the interlock for control power If ground integrity is not sensed the Ground Open LED...

Page 13: ...equipped with an electrical interlocks to avoid damage if all three are simultaneously energized Catastrophic protection is provided by fuses F7 through F16 The adjustable rheostat assembly in the PI...

Page 14: ...stainless steel output bolts should rarely require replacement but may be serviced by simply removing the sixteen screws on the phenolic output faceplate and then removing one of four bolt retainers...

Page 15: ...utput of the test set is ON 12 VAC will be applied to DS5 and also will be sensed by the PC board which will inhibit tap change The INV 4A and B signals provide a voltage equal to the input voltage Th...

Page 16: ...perature of the output section and other conditions as determined by the POD A thermistor in the winding of the first section of the output transformer provides actual temperature but the POD also cal...

Page 17: ...Test Instruments LLC All Rights Reserved Page II 13 Figure II 2 Indicator Control Panel Thermal Status Bus Vernier ON Stab Voltage READY INTERLOCK ON OFF Output Main Control Coarse Tap Vernier Power I...

Page 18: ...C 1994 2019 Electrical Test Instruments LLC All Rights Reserved MEMORY AMMETER CONTROLLER MAC 21 INSTRUCTION MANUAL Firmware Version 3 06 and above Electrical Test Instruments LLC 1301 Avondale Road S...

Page 19: ...0 5 000 25 000 100 000 Amperes CURRENT ACCURACY 0 5 Reading 0 5 Range 1 Digit Continuous 1 0 Reading 1 0 Range 1 Digit Pulse 0 01 sec TIMER RANGES 0 9 999 0 99 99 0 999 9 0 9999 Seconds 0 999 9 0 9999...

Page 20: ...S value displayed in CONTINUOUS mode This is useful for pickup tests It may not be accurate for times less than 1 second INITIATE key This key is used to turn ON the output of the test set The LED in...

Page 21: ...osts indicates that the protective device under test is in its normal non tripped mode and ready to accept current This mode may be used for testing multi pole breakers by connecting the CONTACTS bind...

Page 22: ...et In MEMORY mode LED on the current display will read the continuous output current until the test is complete At this time the LED will flash and the display will read the computed true RMS value of...

Page 23: ...abled in MAINTAIN mode unless a preset value is set in CYCLES time base SERIAL port This standard serial port may be connected to a printer computer or other device to print or store time and current...

Page 24: ...rovides 120 VAC control power and connects to the air core CT current sensor and initiate circuitry of the test set The wiring of this connector is essentially compatible with that of the EIL Accu Amp...

Page 25: ...e it is being transported and subject to shock and vibration The standard rack mount hardware and twist lock connector make it simple to remove the MAC 21 and carry it separately Field calibration of...

Page 26: ...imer begins to run This is the Current Latch Threshold which should be about 10 of range 11 Set the current at 50 of full scale 500 A and stop the current 12 Set the MAC 21 to MEMORY mode and press th...

Page 27: ...umber 1 1 MAC 21 Contact LED Harness S B369 2 1 MAC 21 Rear Panel Harness S B368 3 1 MAC 21 Metal Cage M D464 4 1 MAC 21 Main PCB M C492 5 1 MAC 21 Membrane Switch Panel M D462 6 6 LOCKWASHER INT TOOT...

Page 28: ...Electrical Test Instruments MAC 21 Retrofit Package Section III MAC 21 Copyright C 1994 2003 Electrical Test Instruments LLC All Rights Reserved Connections MAC 21...

Page 29: ...2 Additional requirements for testing are as follows a Breakers to be tested b Manufacturers curve data c Test log and or report forms See examples at end of section d Basic hand tools wrench screwdri...

Page 30: ...wer switch Green lamp should light control panel should power up to tap 1 and MAC 21 should power up Fans should run 14 If Interlock lamp is not lit press Main Power Ready switch Main contactor should...

Page 31: ...he test set is powered up 4 Always choose an ammeter range that allows the test current to be read in the area from 20 to 80 of the maximum This provides greatest accuracy of readings least chance of...

Page 32: ...ss PRESET again to return to normal mode 8 Select MEMORY mode 9 Repeatedly jog the INITIATE button while adjusting the OUTPUT CONTROL higher until the desired test current is read on the ammeter If in...

Page 33: ...ASE to CYCLES 6 Press PRESET key Adjust preset time to 5 0 cycles This value may be set higher or lower depending on trip characteristics of breaker 7 Press PRESET again to return to normal mode 8 Sel...

Page 34: ...re to determine any necessary precautions and expected test results A test current of three times the rating of the breaker should be used for this test 2 Follow steps 1 through 16 in pre test install...

Page 35: ...to cool Note it is acceptable if all poles of the breaker trip within 15 of the manufacturer s time range for the value of test current chosen All poles of the breaker need not trip in exactly the sa...

Page 36: ...ecord ammeter reading as instantaneous pick up of the breaker 13 Repeat the above test for the other poles of the circuit breaker 14 Shut down test set disconnect breaker and prepare for subsequent te...

Page 37: ...ers include timing test on L T D timing test on S T D and instantaneous pick up It is recommended that the magnitude of test current for the L T D timing test be 3 times coil rating or transformer tap...

Page 38: ...urn to normal mode 9 Select MEMORY mode 10 Repeatedly jog the INITIATE button while adjusting the OUTPUT CONTROL higher until the desired test current is read on the ammeter If insufficient current is...

Page 39: ...in timing if a test current of 1500 2000 or 2500 amperes is used Set up of controls is the same as for timing test L T D Consult breaker manufacturer s literature to determine any necessary precautio...

Page 40: ...he setting to its minimum value At the end of the test restore the instantaneous setting to its specified value 2 Follow steps 1 through 16 in pre test installation and setup as required to set up the...

Page 41: ...oles of the circuit breaker 7 Shut down test set disconnect breaker and prepare for subsequent testing or relocation according to steps 18 through 22 in pre test installation and setup outlined above...

Page 42: ...rving the CONTINUITY lamp 11 Repeatedly jog the INITIATE button while adjusting the OUTPUT CONTROL higher until the desired test current is read on the ammeter If insufficient current is obtained at m...

Page 43: ...n ends of the circuit until the resultant arc is extinguished Under these conditions personal injury and or damage to the current transformer under test are probable 1 Follow steps 1 through 16 in pre...

Page 44: ...ructions Copyright C 1994 2019 Electrical Test Instruments LLC All Rights Reserved Page IV 15 9 Shut down test set disconnect CT and prepare for subsequent testing or relocation according to steps 18...

Page 45: ...rag and checked for signs of bearing wear by spinning Rheostat brushes should be inspected for signs of wear or overheating and cleaned or replaced as required Calibration of the PI 6000 requires accu...

Page 46: ...testing 3 Connect the calibration standard to the desired output tap If cables are used it is recommended that they be twisted so as to minimize radiation and pickup of stray magnetic fields 4 Apply p...

Page 47: ...han 6 cycles 0 1 Sec duration The meter should read the same value within 2 that was set in step 11 above 14 Check pulse reading operation in this manner for currents of 200 400 600 and 1000 Amperes a...

Page 48: ...eostat assembly T1A B C D S B315 22 1 Transformer output T2 M D205 23 1 Transformer isolation 50VA T6 M E116 24 1 Transformer isolation 1100VA T8 M E115 25 1 Transformer 120V 12VCT T4 M C161 26 1 MOV...

Page 49: ...igital Panel Meter M1 M C524 3 1 Relay DPDT 120VAC K1 M C147 4 3 Relay DPDT 12 VDC K2 4 M C149 5 4 Switch pushbutton lighted S1 S4 M C110 6 1 Indicator DS4 M C111 7 2 Lens Red XS2 XDS2 M C112 8 2 Lens...

Page 50: ...nd Documentation Copyright C 1994 2019 Electrical Test Instruments LLC All Rights Reserved Page V 5 PARTS LIST MAC 21 The overall schematic is on the following pages The parts list is provided below P...

Page 51: ...Electrical Test Instruments PI 6000 Section V Service Information and Documentation Copyright C 1994 2004 Electrical Test Instruments Inc All Rights Reserved Page V 7 OVERALL SCHEMATIC PI 6000...

Page 52: ...trical Test Instruments PI 6000 Section V Service Information and Documentation Copyright C 1994 2019 Electrical Test Instruments LLC All Rights Reserved Page V 8 OVERALL SCHEMATIC Indicator Control P...

Page 53: ...y shall not apply to equipment which has been subjected to negligence accident or damage by operation maintenance or storage or to non normal use or service This limited warranty does not cover reimbu...

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