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8• MAINTENANCE

WARNING ! 

Lift this machine by using a lift table able 

to support the weight of it (see technical specifi cation).

8•1 ENGINE MAINTENANCE

Before carrying out any maintenance, stop the engine, and 
remove the ignition key.

Never touch the exhaust pipe, the cooling cylinder or fi ns, 
to avoid the risk of burns.

8•1•1 CHECKING THE OIL LEVEL

• Check oil level before using the mower.
• Put the ride-on brush cutter on a fl at surface.
• Clean the area around the fi lter neck to prevent dirt from entering 

the sump.

• Remove the dipstick (see a picture 3 page 10).
• Wipe the gauge with a clean cloth and place it back in the fi ller 

tube.

• Put back the cap so that it bears on the tube but do not screw it 

down.

• Pull out the dipstick to check the level: the level of the oil on the 

dipstick should be between the [ADD] and [FULL].

• Screw the dipstick back in securely.

8•1•2 DRAINING THE ENGINE OIL

• After the initial servicing at 15 hours, to be performed by your 

ETESIA dealer, the engine oil must be changed at the fi rst of the 
following occasions: every 50 hours or once each year.

• Change the oil when the engine is still hot to obtain better outfl ow 

of oil than when cold.

• Position the machine on a fl at surface.
• Stop the engine, and remove the ignition key.
• Place a suitable recipient at the oil drain outlet.
• Unscrew the drain plug (see b picture 3 page 10) and drain the used 

oil into a container.

WARNING !

 Special care should be taken when draining 

hot oil. Wear gloves.

• Close again the drain plug.
• Clean the perimeter of the fi ller hole to prevent impurities from 

getting into the housing.

• Remove the oil gauge and slowly pour in 10W40 multigrade oil, 

specifi cation API-SL or ACEA-A3 P/N ETESIA 38383 (2 liters) or 
an SAE30 monograde oil through the fi ller pipe.

• Wipe the gauge with a clean cloth and place it back in the fi ller 

tube.

• Rest the plug on the tube without screwing it down.
• Check the oil level using the dipstick. The level should reach but 

not exceed the [FULL] marker.

• Screw the plug down.
• Dispose of used oil at an approved collection point.

8•1•3 CHANGING THE OIL FILTER

• Change the oil fi lter after 100 hours of operation or once per season.
• Oil the gasket with clean oil before installing a new fi lter.
• Hand tighten the fi lter until the joint gives impermeability. Then 

turn another 1/2 to 3/4 turn.

• Start the engine and let it run.
• Check the permeability. Switch the engine off, check the oil level 

and if necessary top up.

8•1•4 AIR FILTER (PICTURE 4 PAGE 10)

• Clean the air fi lter every 50 hours, and more frequently under very 

dusty conditions of use.

• Take off cover.
• Remove the butterfl y nuts (1) and remove the complete air fi lter.
• The foam element (3) (prefi lter) : wash with detergent and water 

and dry well. Add a little oil and squeeze to eliminate excess oil.

• Paper fi lter (2) : gently tap to knock dust off. Replace with a new 

element every 100 hours, or at least once every year.

WARNING !

 Do not wash the paper element with solvent 

or petrol. Do not add oil to it or dry it with compressed air, 
because this would cause damage.

WARNING !

 Reduce cleaning and replacement intervals 

in a dusty atmosphere.

8•1•5 SPARK PLUG (PICTURE 5 PAGE 10)

WARNING !

 Do not attempt to change the spark plug 

until the engine is completely cold.

• Clean or replace the spark plug after every 100 hours of service.

- Disconnect the spark plug lead and remove the spark plug.
- Clean the electrodes (a) using a metal brush to remove carbon 

deposits.

- Check that the porcelain is not cracked and that the electrode is 

not excessively worn. Replace the spark plug if necessary.

- Check the spark gap (b) using a feeler gauge. The gap should 

measure between 0.7 and 0.8 mm. Adjust the gap if necessary 
using only the outer tab.

- Refi t the spark plug and tighten with a torque of 20 Nm.
- Reconnect the spark plug lead.

8•1•6 PETROL FILTER (PICTURE 6 PAGE 10)

• If your engine lacks power or misfi res this may be due to dust in the 

petrol fi lter, in which case the fi lter must be changed.

• However, we recommend the fi lter to be changed every 300 hours 

or at least once a year, even if it looks to be in good working order.

8•1•7 COOLING SYSTEM

• Before using the mower and during the use of it, always check that 

the rotating engine grid is not blocked by grass or other debris. 
Clean, if necessary.

• Once a year or after 100 hours of service, as appropriate, remove 

the fan cover and clean the areas indicated in order to prevent the 
engine from overheating, racing or being otherwise damaged (see 
picture 7 page 10). Clean more frequently, if necessary.

WARNING !

 Clean the area around the silencer regularly 

to remove grass, dust and fl ammable debris.

Do not attempt to carry out major repairs unless you are equipped 
with the appropriate tools and are suitably skilled to repair internal 
combustion engines. 

8•2 MAINTENANCE OF THE 

TRANSMISSION AV95 AND AV98

• When carrying out work on the transmission system, always switch 

off the engine and remove the ignition key. 

• Regularly clean the grid of the ventilator of the transmission system.

Summary of Contents for AV95

Page 1: ...AV95 AV98 AV98X User Manual Translation of the originals instructions manual GB Please read carefully before using your machine...

Page 2: ...on 9 4 Pictures 10 5 Technical specifications 13 6 HST oil replacement AV98X 14 7 Operating instructions 16 8 Maintenance 18 9 Cleaning 21 10 Machine lubrication points 21 11 Maintenance schedule 22 1...

Page 3: ...tter is being used Keep a safe distance from people and animals when the engine is running Never allow passengers come on the ride on brush cutter Never allow children under the age of 16 to drive the...

Page 4: ...you park the ride on brush cutter Do not start the engine if you can smell petrol or in the presence of other explosion risks Do not run the engine without a silencer Clean regulary the exhaust the en...

Page 5: ...ry to feet and hands 2 Keep third persons far from the machine DIAGRAMS RECTANGLE B 3 Risk of body injury 4 Never open or take the side flap off Stop the engine and remove the key from ignition before...

Page 6: ...1 1 2 3 4 6 Rectangle A Rectangle B 2 KEY TO DIAGRAMS SAFETY RectangleC Rectangle D...

Page 7: ...a b c 1 2 3 4 7 Marking of accumulators Rectangle B Rectangle D 2 KEY TO DIAGRAMS SAFETY Rectangle C Rectangle A...

Page 8: ...Max reverse speed Starting the engine 0 engine off power switched off 1 power switched on engine started Differential lock The arrow indicates handle movement to engage differential lock Low speed Ne...

Page 9: ...Drive level 5 De ector 6 Throttle lever 7 Drive pedal AV98 AV98X 8 Steering wheel 9 Fuel level indicator 10 Light switch 11 Ignition switch 12 Choke 13 Cutting height lever 14 Fuel tank cap 15 Blade c...

Page 10: ...5 4 3 b a 7 6 8 10 4 PICTURES...

Page 11: ...27169 Nut M14 2 27170 Washer 3 27266 Spacer 4 34190 Blade body 5 27166 Screw 6 Blade 7 MC85 Blade Bolting 8 27543 Fixing Kit MC85 1 27169 Nut M14 2 27170 Was 3 27266 Spacer 4 34190 Blade body 5 27166...

Page 12: ...18 16 17 b A 19 20 21 a a 12 4 PICTURES...

Page 13: ...Frame design Mechanically welded multitubular structure Transmission Hydrostatic with differentiel lock Speeds fast Forward Gear 0 10 km h Forward Gear 0 10 km h Forward Gear 0 11 km h Reverse Gear 0...

Page 14: ...between the tank and the rear HST unit point J of the picture The lter is held by two collars Unfasten both collars with the 8mm spanner or the minus screwdriver When the collars are loose remove the...

Page 15: ...eck the oil level in the tank If the level doesn t reach the mark High top up with oil to reach this mark 9 CHECK THE DRIVE Check that the wheels turn at the end of the operations 7 and 8 When the fou...

Page 16: ...AND AV95 The speed selector is situated on the right front side of the operator seat To move the selector push it completely down put it on the wished speed by keeping it pushed and release it On the...

Page 17: ...ead reduce speed The drive lever or pedal do not control engine speed and cannot be used as an accelerator WARNING To stop ride on brush cutter quickly press clutch brake pedal down fully This returns...

Page 18: ...oil level and if necessary top up 8 1 4 AIR FILTER PICTURE 4 PAGE 10 Clean the air lter every 50 hours and more frequently under very dusty conditions of use Take off cover Remove the butter y nuts 1...

Page 19: ...the electrolyte should be checked every 50 hours and should always lie between the upper Max and lower Min level markers The level of the electrolyte in the cells can be checked without removing the b...

Page 20: ...e and remove key from ignition Before proceeding with dismantling protect your hands with work gloves Engage parking brake Take off belt guard at the side of the engine see picture 16 page 12 Take off...

Page 21: ...housing especially its inside face using a jet of water and lifting up de ector on right side Cleaning cutting unit housing after dismantling Dismantle cutting system see 8 6 2 Clean housing with a s...

Page 22: ...htness Front 1 2 bar Rear 1 4 bar 20 Blade Check condition and tightness Check the blade brake and adjust if necessary Change if worn out 20 Blade coupling Check condition 20 Cutting deck Check condit...

Page 23: ...e with the engine stopped 13 2 TOWING THE MACHINE IN THE EVENT OF BREAKDOWN Disengage the box except for AV98X Close the fuel tap Place the secondary speed selector on the N position and release the b...

Page 24: ...therefore be paid back to the dealer according to charge scale mentioned in the agreement It is dealer responsibility to make sure that the end user does receive the complete warranty allowed by ETESI...

Page 25: ......

Page 26: ...arding noise emissions in the environment and are subject to the internal production control procedure with evaluation of the technical documents and periodic inspection by a noti ed body the CETIM F...

Page 27: ...ETESIA SERVICE GARANTIE 13 rue de l Industrie 67165 WISSEMBOURG CEDEX France Stamp here please...

Page 28: ...__ Signature ___________________ Signature and confirmation of the user that he has taken possession of a machine in perfect working order that the user has been handed over and that he thoroughly rea...

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