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408-35141 

Rev

 B

 

of 8

 

7.

 

ADJUSTING THE RATCHET 

The ratchet is preset prior to shipment, but it is important to verify the crimp height using a micrometer or 
caliper. Use and wear can cause the tool to go out of adjustment. Inspect the crimp height and adjust the 
ratchet, if necessary, on a regular basis. Refer to Figure 6 and adjust as follows: 

 

If the crimp height is larger than recommended, remove the ratchet wheel adjustment screw and rotate 
the adjustment wheel counterclockwise (

) to a higher setting. Reinstall the screw. Repeat as 

required. 

 

If the crimp height is smaller than recommended, remove the ratchet wheel adjustment screw and 
rotate the adjustment wheel clockwise (

) to a lower setting. Reinstall the screw. Repeat as required. 

 

If the crimp height cannot be made to conform to the recommended crimp height, replace the tool or 
die set. See section 9, REPLACEMENT AND REPAIR. 

Figure 6: Ratchet adjustment 

 

Adjustment screw 

Ratchet adjustment wheel 

8.

 

MAINTENANCE AND INSPECTION 

8.1.

 

Maintenance 

 

Remove dust, moisture, and other contaminants with a clean, soft brush or soft, lint-free cloth. 

Do not

 

use objects that could damage the dies or tool. 

 

Remove all lubrication and accumulated film by immersing the dies in a suitable commercial degreaser. 

 

When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the 
dies. 

 

Store the tool in a clean, dry area. 

8.2.

 

Visual inspection 

 

Inspect the tool and dies on a regular basis to ensure that they are not worn or damaged. 

 

Make sure that the die retaining screws are properly secured. 

 

Inspect the crimping chambers of the die assembly for flattened, chipped, worn, or broken areas. 

 

If damage or abnormal wear is evident, replace the tool or dies. Refer to section 9, REPLACEMENT 
AND REPAIR.
 

 

 

Summary of Contents for SDE-SA

Page 1: ...ons A wide selection of powered application equipment is available for extended use production operations The SDE SA hand tool is a commercial grade tool Product crimped with this tool meets the wire barrel crimp height requirement for hand tools in the appropriate 114 application specification but might not comply with other feature parameters of the specification Figure 1 SDE SA Commercial Hand ...

Page 2: ...kets Figures are for reference only and are not drawn to scale Read these instructions thoroughly before crimping connectors 2 DESCRIPTION The tool frame features two jaws a handle and a ratchet adjustment wheel The die set consists of a crimper upper die and an anvil lower die The tool frame holds a die assembly with three crimping chambers see Figure 1 Die retaining spring pins and screws are us...

Page 3: ... and through the crimper dies Tighten the screw just enough to hold the die in place Do not tighten the screw completely 9 Carefully close the tool handles making sure the anvil and crimper align properly Continue closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the dies in place 10 Tighten both die retaining screws 11 Place the flip locator assembly ov...

Page 4: ... Strip the wire to the length indicated Do not nick or cut wire strands 3 Select an applicable contact and identify the appropriate crimp section according to the wire size markings on the tool 4 Hold the tool so that the back wire side is facing you Figure 2 Squeeze the tool handles together and allow them to open fully Figure 2 Flip locator 1 Die assembly for reference only 2 Flip locator 3 Back...

Page 5: ...te the locator towards the anvils to place the terminal on the anvil CAUTION Make sure that both sides of the wire barrel are started evenly into the crimping section Do not attempt to crimp an improperly positioned contact 9 Close the handles of the tool until the contact is lightly held by the die set but is not deformed to the point where the wire cannot enter freely 10 Insert the wire into the...

Page 6: ...maximum size for each crimp section listed 2 Refer to section 5 CRIMPING and crimp the contacts accordingly 3 Using a crimp height comparator measure the wire barrel crimp height listed in Table 2 If the crimp height conforms to that shown in the table the tool is considered dimensionally correct If not adjust the tool Refer to section 7 ADJUSTING THE RATCHET CAUTION Do not use damaged product If ...

Page 7: ...m to the recommended crimp height replace the tool or die set See section 9 REPLACEMENT AND REPAIR Figure 6 Ratchet adjustment 1 Adjustment screw 2 Ratchet adjustment wheel 8 MAINTENANCE AND INSPECTION 8 1 Maintenance Remove dust moisture and other contaminants with a clean soft brush or soft lint free cloth Do not use objects that could damage the dies or tool Remove all lubrication and accumulat...

Page 8: ... order parts by any of the following methods Go to TE com and click the Shop TE link at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 10 REVISION SUMMARY Revisions to this instruction sheet include Updated to use new tool frame and flip locator ...

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