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Power Control Processor Configuration Manual

Contact Input

Ride–Thru Option

The Contact Input card provides the ability to directly control
the relays using a momentary or maintained dry contact
input.

The Ride–Thru Option maintains power to the Power
Control Processor for a minimum of 15 seconds in the
event of a brown-out or power loss.

The Ride-Thru Option card mounts behind the user
interface.

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Summary of Contents for Power Control Processor

Page 1: ... 1 0 Rev A Released 2019 01 Power Control Processor For use with the Unison Echo Relay Panel Mains Feed Unison Echo Relay Panel Feedthrough EchoDIN and the Sensor IQ Intelligent Breaker Panel Configuration Manual Version 3 1 ...

Page 2: ...ther trademarks both marked and not marked are the property of their respective owners ETC intends this document whether printed or electronic to be provided in its entirety This product is intended for professional use only Read this entire document before using this product ...

Page 3: ... 3 Echo Relay Panel Mains Feed Overview 3 EchoDIN Overview 4 Echo Relay Panel Feedthrough Overview 5 Sensor IQ Panel Overview 6 Option Cards 7 0 10V Dimming Control 7 DALI Control 7 Contact Input 8 Ride Thru Option 8 System Concepts and Definitions 9 Station Control 9 Spaces 10 Output 10 Circuits 10 Source Arbitration 10 Zones 10 ...

Page 4: ...ation 15 Menu Structure 17 About Menu 17 Switching Setup Menu 19 Arch Setup Menu 25 Switching Control Menu 30 Arch Control Menu 32 File Operations 35 View Errors 36 Chapter 3 Service and Maintenance 37 Service 37 Contacting ETC about equipment problems 37 Maintenance 37 Vacuum the Interior 37 Changing Fuses 37 Appendix A Menu Flow Chart 38 Appendix B Timeclock 45 Programming examples 45 Astronomic...

Page 5: ...Emergency Active 47 Breakers Tripped 47 Relay Mismatch 48 Relay Removed 48 Breaker Mismatch 48 Breaker Removed 48 Drive 1 2 Error 48 Breaker Error 49 Dim Overtemp 50 Appendix D Web UI 51 System 51 Relays 52 Set Levels 52 Presets 53 Sequences 53 Files 54 ...

Page 6: ...iv Power Control Processor Configuration Manual ...

Page 7: ...dimmers switch gear quantity and type of wall stations etc DMX and or sACN control source used for system wide control if any Related system problems or equipment failure Americas ETC Inc Technical Services Department 3031 Pleasant View Road Middleton WI 53562 800 775 4382 USA toll free 1 608 831 4116 service etcconnect com United Kingdom ETC Ltd Technical Services Department Unit 26 28 Victoria I...

Page 8: ...vice and maintenance of each of these panels and their associated options Symbols The following symbols are used throughout this manual to alert you to danger or important information Please email comments about this manual to TechComm etcconnect com Note Notes are helpful hints and information that is supplemental to the main text CAUTION A Caution statement indicates situations where there may b...

Page 9: ...Mains Feed ERP provides professional quality switching and dimming of loads controlled by DMX512 Ethernet or Echo stations Cable troughs can be installed to run the length of the right or left sides of the panel for low voltage cable routing Main lugs or field installed Main Circuit Breaker kit Circuit Breakers Relays Power control processor The bottom cover attaches behind the door and overlappin...

Page 10: ... the enclosure is grounded and has proper ventilation For additional information on EchoDIN products see the EchoDIN installation manuals Manuals are available for download at etcconnect com EchoDIN DALI Option Card 4 Relay Module E DIN 4 RELAY Power Control Processor The Ride Thru Option E DIN RTO installs on the back side of the processor Network option card E DIN NET Contact input option card E...

Page 11: ...ho stations Note It is possible to retrofit an existing SmartSwitch to an Echo Relay Panel Feedthrough Please call your ETC project manager or customer service representative for more information Power control processor The Ride Thru Option ERP FT RTO installs behind the UI Option cards ERP FT CI ERP FT LVD ERP FT DALI are housed behind the User Interface panel Up to 24 relay modules not shown Up ...

Page 12: ...oads controlled by DMX512 Ethernet or Echo controls The Ride Through Option SQ RTO installs behind the User Interface Remove front panel for access to option cards IQ CI IQ LVD IQ DALI Power Control Processor User interface Low voltage trough Main lug Optional Main Circuit Breaker installs here Breakers Circuit breaker for user interface Door removed for visual clarity ...

Page 13: ...t 7 12 J4 Fluorescent 1 6 The 0 10V Dimming Control option card provides 24 outputs for control of 4 wire current sink 0 10VDC fluorescent or electronic loads Each of the 24 outputs are rated to control a maximum of 400mA per channel up to 50 ballasts per channel Loss of power at the Control Processor results in releasing control levels to full B A B A B A B A B A B A B A B A B A B A B A B A B A B...

Page 14: ...d provides the ability to directly control the relays using a momentary or maintained dry contact input The Ride Thru Option maintains power to the Power Control Processor for a minimum of 15 seconds in the event of a brown out or power loss The Ride Thru Option card mounts behind the user interface ...

Page 15: ...cts on the bus An additional wall mounted or rack mounted power supply can be added to a system to support up to sixteen control products and fifteen additional output products Note CAT5 wiring is supported for the EchoConnect station bus with some limitations See the Cat5 Cable Preparation Setup Guide for more details EchoConnect Belden 8471 1 14 AWG ESD Ground Wire EchoConnect Belden 8471 1 14 A...

Page 16: ... ERP Feedthrough Circuits are unique within a space and are user configurable in software The combination of space and circuit provides a unique identification of an output within a system For example a single panel can have two circuit 1 s when they belong to separate spaces Source Arbitration Each panel can accept a variety of control sources including DMX Streaming ACN sACN presets sequences ma...

Page 17: ... Concert application Net3 Concert is available for free download from etcconnect com Status Indicators The user interface features the following status indicators Indicator LED Color Status Power Blue Power on DMX Green Steady DMX input enabled and DMX present Green Flashing DMX input enabled but no DMX present Green Rapid Flashing DMX input enabled with DMX input error Off DMX input disabled Ethe...

Page 18: ...he two by pressing the Up or Down buttons Output Status Lines 2 and 3 combine to show blocks representative of the set level Each block shows the status of the channel from left to right with 1 at the left and the highest number up to 24 on the right For racks with more than 24 channels a second block is shown for the additional 25 48 channels Levels are indicated for each channel in a separate bl...

Page 19: ...Message Cause Illuminate Error LED Cycle With Others System OK No other messages active No N A Emergency Active Emergency look is active Yes No Breakers Tripped No voltage detected at one or more relays Yes Yes Relay Mismatch One or more relays in the rack are mismatched Yes Yes Relay Removed One or more relays in the rack are not found Yes Yes Breaker Mismatch One or more breakers don t match the...

Page 20: ...n mains power is no longer detected after three seconds the panel will display a warning message BACKUP POWER ACTIVE While this warning is displayed all other menu screens become inaccessible Once mains voltage is restored the display will revert back to the home screen and menu functionality will return USB Media The Power Control Processor includes a USB type A socket located on the left side of...

Page 21: ... option cards may change with a reset Navigation To enter the main menu press the Enter button from the home screen Number Navigation Pressing the thru nav button on the user interface at any point accesses the number navigation feature of the menu Each number corresponds to a different menu option allowing quick navigation through each menu option The main menu includes the following items 1 Abou...

Page 22: ...pad or the Up or Down buttons to enter the correct value Press the Back button to return to the previous selected field Note Changes are saved only when Enter is pressed on the last field for the selection or when Apply Changes is selected Quick Rack Setup Output Count Auto DMX Start Addr 1 sACN Universe 1 sACN Start Addr 2 Space 1 Apply Changes Only Apply All Quick Rack Setup Output Count Auto DM...

Page 23: ... circuit is highlighted in the top right corner of the screen Type Displays the relay or breaker type detected at the selected position Depending on panel type the options are None 1 Pole 2 Pole 3 Pole and Dimmer About About Output Levels Summary Version Info Contact Inputs Space Combine About Output 1 DMX address 123 sACN address 234 412 Type 1 Pole Mode Latch Lock Contact Closed Current Level 10...

Page 24: ...source Use the Up or Down buttons to view additional lines of text The information provided includes DMX input DMX Streaming ACN sACN Set Levels Set Preset Sequence or Zone Arch Emergency Look Emerg Contact Input Cont No Control of dimmer Hold Last Look when the control source DMX or sACN has been lost but the circuit is holding its level received from the last look Load Type Modes Description Rel...

Page 25: ...ns using the and and thru nav buttons The selected circuit parameters display If an output is selected that is a multi pole relay the information shown will be duplicated When multiple relays or breakers are selected using the and and thru nav buttons the top line updates to show as much information as possible for the selection A symbol displays when there is more information than the display has...

Page 26: ...he level has been set to full If set to No a manual override is attempted the controller will reassert control and change the relay to the state requested by the incoming control inputs Min Scale A dimmer only parameter Displays the percentage level at which a dimmer switches on The default is 1 Multi select Space Alteration If multiple positions in the panel are selected and the assigned Space va...

Page 27: ...n the Patch sACN Input screen select the circuit position number on the keypad To select multiple circuits use the AND or THRU keys 2 Wait 2 seconds for the panel to recognize the requested circuits 3 Press Enter 4 You will now see the Address column highlighted Use the keypad to select the starting patch number 5 Press Enter to commit the patch number selection 6 Press Enter a second time to adva...

Page 28: ... of Auto the rack assumes that number of relays Any output positions where relays or breakers are not detected are assumed to contain a single pole option DMX Start Address Displays the first DMX address used for patching The default is 1 sACN Universe Displays the first sACN universe in the panel 1 63999 sACN Start Address Displays the first sACN address in the panel 1 512 Space Determines the sp...

Page 29: ...cuit is switched off with LatchLock Default is five seconds Position 1 Position 1 1 Pole 1 Pole Position 3 Position 3 1 Pole 1 Pole Position 5 Position 5 1 Pole 1 Pole Position 2 Position 2 3 Pole 3 Pole Position 6 Position 6 3 Pole 3 Pole Position 4 Position 4 3 Pole 3 Pole Position 7 Position 7 1 Pole 1 Pole Address 1 Address 1 4 channels 4 channels Address 2 Address 2 4 channels 4 channels Addr...

Page 30: ... remains in a specific range for a specific amount of time in order to switch on or off the circuit To illustrate this example Level Time LatchLock On Range LatchLock On Time LatchLock Off Range LatchLock Off Time In this range the control source can go to any level as long as it does not stay in the off time range for more than the latchlock off time value Control Level Relay Closes Relay Opens ...

Page 31: ...eives a valid DMX command With the max setting of 10 the panel will react after receiving the same DMX command ten times Data Loss Power On Data Loss Settings This selection displays a sub menu that allows configuration of the DMX Loss Behavior sACN Loss Behavior and Power On Behaviors Wait Time Determine the wait time in minutes and seconds if the mode is set to Wait and Fade Range is from 0 59 m...

Page 32: ... of the network properties of the Ethernet Interface card Two options are available Automatic and Manual Default is Automatic Automatic The Ethernet Interface option will attempt to acquire an address from an Address DHCP server on the network If a DHCP server is not found the card will default to a Link Local address for the current power cycle Manual manual entry of an IP address Subnet Mask and...

Page 33: ...igurable daylight savings time DST Recurrence settings including everyday weekday weekends and day of week 50 field programmable events including preset activate sequence and off Manual control of presets with override capability Current event manual hold up to two hours with the option to manually cancel before those two hours expire Automatic schedule resumption after a power loss Holiday shut o...

Page 34: ...nual control and Holiday Shut Off is reinstated using the time remaining Timeclock Displays as either Enabled or Disabled Schedule Events Allows for programming of both timed events that happen at a specific time and astronomical events that happen relative to sunrise or sunset Event Number Defaults to last known selection Action Options are Preset Sequence and Off Space Options are dependent on t...

Page 35: ...r timed events normally scheduled for the space Spaces set to Unaffected will continue to allow normally scheduled events and remain unaffected by a Shut Off in other spaces To change the configuration for a space 1 Navigate to the Config Holiday Spaces menu 2 Press Enter The spaces configured to the system will display along with their Shut Off status 3 Scroll through the menu using Up and Down t...

Page 36: ...ng Control menu is also available by pressing the Control button on the user interface Set Levels The Set Levels menu option allows you to select circuits by slot number and manually set them to a level All configured relays breakers are listed NA indicates a position that is either part of a 2 pole or 3 pole relay or where no relay exists indicates the dimmer is released from or is not under Set ...

Page 37: ... a output check Next Output Select to advance to the next position during an output check Previous Output Select to move to previous position during an output check Output control is released when you exit the Output Check menu Release Set Levels Use this menu to release all set levels After one second this screen will return to the Switching Control menu Note While in Output Check or Set Levels m...

Page 38: ...rack Sequence Active or Sequence Inactive Displays the status of the sequence within the space Start Stop or Activate Deactivate Start or stop the sequence when the Seq Mode is Single or Loop When the Seq Mode is set to Bounce this setting changes to Activate Deactivate Seq Mode Determine the sequence mode by selecting Bounce Single or Loop Bounce Mode is similar to a preset it can be Activated or...

Page 39: ...ime Fade up in Step 2 Uptime Fade down in Step 1 Downtime Fade up in Step 3 Uptime Fade down in Step 2 Downtime Step 1 Hold for Step 1 Holdtime Step 2 Hold for Step 2 Holdtime Step 3 Hold Indefinitely Sequence is still Active Deactivate Sequence Fade down in Step 3 Downtime Fade up in Step 2 Uptime Fade up in Step 1 Uptime Fade down in Step 2 Downtime Fade down in Step 1 Downtime Step 2 Hold for S...

Page 40: ...ting action has completed default of 120 minutes Once the interrupting action has completed the current scheduled event is allowed to execute When a preset or sequence is manually triggered during an event with Auto Timed Hold set to No that active event is not put on hold it is instead overridden by the most recent action Scheduled events are automatically reinstated after a period of inactivity ...

Page 41: ...tion file replaces all existing configuration data circuit assignment presets sequences and patching with the new configuration Before loading a new configuration onto the Power Control Processor it is recommended that you save the existing configuration file See Save Configuration on page 35 1 Insert a USB storage device in the USB port on the front left side of the Power Control Processor user i...

Page 42: ... by scrolling to the name of the directory and pressing Enter You can return from directories by selecting the entry in a subdirectory location 8 When the firmware file to be installed is selected press Enter A dialog will display a message confirming your intent to upgrade 9 Select OK or Cancel The controller will reboot and begin loading the firmware displaying progress for each part of the upda...

Page 43: ...um the dust from the interior of the unit If needed use canned air to blow dust from the relay or breaker panels 4 Reinstall the front panels and door before applying power to the unit Changing Fuses The Echo Relay Panel Mains Feed features internal fuses on the relay cards to protect the relay in the event of a high current short circuit Most faults should cause the associated circuit breaker to ...

Page 44: ...1 sACN 125 3 2 Arch 75 4 3 5 4 DMX 255 6 5 Emerg 255 7 6 Set 0 Version Info App 3 0 1 9 0 2 AppBL 3 1 1 9 0 2 Echo 3 1 0 9 0 206 Echo MAC 5 NOC 2 0 2 9 0 54 NOC BL 1 0 1 9 0 11 Contact 1 2 3 4 5 6 Contact Inputs 1 OFF 2 OFF 3 OFF 4 OFF 5 OFF 6 OFF 7 OFF 8 OFF 9 OFF 10 OFF 11 OFF 12 OFF 13 OFF 14 OFF 15 OFF 16 OFF 17 OFF 18 OFF 19 OFF 20 OFF 21 OFF 22 OFF 23 OFF 24 OFF About Output 1 Load 6 5A 767V...

Page 45: ...ad Shedding On Switching Options Relay Delay 0ms LatchLock On 40 50 L L On Time 5s LatchLock Off 80 90 L L Off Time 5s Mode Normal Fluorescent Latch Lock DALI Always On Mode Auto Forward Reverse Warning Space and Circuit numbers are already in use Auto assign circuit numbers Yes No Emergency Outputs 1 On 2 On 3 On 4 5 On 6 7 On 8 On 9 On 10 On 11 On 12 On 13 On 14 On LatchLock On 1 10 11 20 21 30 ...

Page 46: ...c Fade Time Omin 0sec sACN Loss Behavior Mode Wait and Fade Wait Time Forever Power On Behavior Power On Last Look Preferences Backlight Mode Auto Backlight Time 3 00 Contrast 100 Language English Network Setup IP Address sACN Universes Web Interface On IP Address Type Manual IP 192 168 100 0000 Mask 255 255 000 000 Gway 192 168 100 254 Apply and Exit MAC 00 CO 16 aa bb cc sACN Universes Universe ...

Page 47: ...tude 43 8 N Longitude 89 20 W DST US Manual DST Dates Schedule Events Event Number 50 Action Sequence Space 1 Recurrence Weekdays When Before Sunrise Offset 00h 00m Next Time xx xx am Auto Timed Hold Yes Schedule Events Event Number 10 Action Off Space 1 Recurrence Weekdays When After Sunset Offset 00h 00m Next Time xx xx pm Auto Timed Hold Yes Recurrence Everyday Weekdays Weekends Monday Tuesday ...

Page 48: ...put 1 Check Level 100 Next Output Previous Output Set Levels Dimmers were left on Release Set Levels Yes No Release Set Levels All Set Levels control has been Released Switching Control Set Levels Output Check Release Set Levels Set Levels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 49: ... Record Fade Time 0min 2sec Holiday Shut Off This feature shuts off lighting and ignores scheduled events in the configured Spaces Start Shut Off Shut Off for 1 1 days Start Timed Hold Scheduled events will not occur for the next 120 mins Select End Hold to reinstate schedule OK Start Indefinite Hold Scheduled events will not occur during hold Select End Hold to restore schedule OK Holiday Shut Of...

Page 50: ...mware Restore Defaults Save Configuration Filename Echo1 Save to USB Media Load Configuration Load from USB key Update Firmware Update from USB key Update Firmware This operation causes the controller to reboot Do you want to continue No Yes Restore Defaults All settings in memory will be lost Are you Sure No Yes ...

Page 51: ...to the Schedule Events option 3 Press Enter and advance to the Event Number selection Use the numeric keypad or the Up or Down buttons to enter the event number For this example the event number is 1 4 Using the same menu selection techniques set the following options The Next Time field auto populates based on the settings programmed within the Timeclock Settings menu See Menu Flow Chart on page ...

Page 52: ...e 2 4 Scroll down one more line to Activate and press Enter Your Timed Event will now activate preset 1 every Monday at 5 00 p m until manually modified See Menu Flow Chart on page 38 for the full menu flow Holiday shut off A holiday shut off is programmed to temporarily deactivate all presets and sequences set to run during normal operation A Holiday Shut off can be programmed to run for 1 7 days...

Page 53: ...el and verify that they are all turned on As needed reset the breaker or determine if additional troubleshooting of the circuit is required To achieve short circuit ratings the Echo Relay Panel Mains Feed has in line fuse for each relay card Two spare fuses are included inside the panel The fuse is a 30A SC 30 type fuse available from ETC with part number F334 Replace the fuse only with the same t...

Page 54: ...ration and the type of breaker detected in the panel This condition occurs when breakers have been added or altered in the panel after the configuration was created To resolve a Breaker Mismatch condition reconfigure the panel using the Quick Rack Setup menu see page 22 Breaker Removed This error message will only appear in a Sensor IQ panel A Breaker Removed message indicates that one or more bre...

Page 55: ... seat the breaker making sure it is firmly seated in place 5 Replace the panel covers 6 Re energize the panel and check that the problem has been resolved WARNING RISK OF DEATH BY ELECTRIC SHOCK Failure to disconnect all power to the panel before working inside could result in serious injury or death De energize main feed to the panel and follow appropriate Lockout Tagout procedures as mandated by...

Page 56: ...choDIN systems with a dimmer The dimmer overtemp message indicates that a dimmer or dimmers within the panel are running too hot To troubleshoot check that the temperature of the room where the panel is installed is within the recommended temperature and humidity range and that any ventilation or air conditioning systems are functioning appropriately ...

Page 57: ...o On See Web Interface on page 26 3 Set the connected device to the proper IP address range if using a system of fixed IP addresses The default address will be set to 10 101 165 101 If your system uses dynamically assigned addresses DHCP your address will be assigned from the system server 4 Open an internet browser on the connected device 5 In the browser address bar enter the IP address of the E...

Page 58: ...ad or a connected keyboard to input commands into the green command window Once the command line reaches complete syntax it will be automatically entered as signified by a at the end of the command line If your system is divided into more than one space you will first need to select the desired space using the Select Space field at top of the screen See Spaces on page 10 Use and and thru to select...

Page 59: ...click on Record the current relay parameters will be recorded into the preset Sequences The Sequences page allows you to play back sequences that have been pre programmed within the panel For information on programming a Sequence see Sequences on page 32 All Spaces that have been pre programmed into the panel will be available from the menu near the top of the screen The system defaults to Space 1...

Page 60: ... or Firmware by clicking the appropriate option 2 Use the Browse button to navigate to the desired file on your connected device 3 When the file name appears in the field click Begin Upload To download a configuration 1 Click Download Configuration The system will compile the panel s configuration and a dialog box will open asking if you d like to save or open the file 2 Save the cfg file to the d...

Page 61: ...Web UI 55 ...

Page 62: ...56 Power Control Processor Configuration Manual ...

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Page 64: ...683 Hong Kong 852 2799 1220 Paris FR 33 1 4243 3535 Web etcconnect com Support etcconnect com contactETC 2019 Electronic Theatre Controls Inc Trademark and patent info etcconnect com ip Product information and specifications subject to change ETC intends this document to be provided in its entirety 7123M2400 3 1 0 Rev A Released 2019 01 ...

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