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Appendix

26

160

1

1.5

M7

161

1

1.5

M6

162

1

1.5

M5

163

1

1.5

M4

164

1

1.5

M3

165

1

1.5

M2

166

1

1.5

M1

167

1

1.5

N10

168

1

1.5

N9

169

1

1.5

N8

170

1

1.5

N7

171

1

1.5

N6

172

1

1.5

N5

173

1

1.5

N4

174

1

1.5

N3

175

1

1.5

N2

176

1

1.5

N1

177

1

1.5

P10

178

1

1.5

P9

179

1

1.5

P8

180

1

1.5

P7

181

1

1.5

P6

182

1

1.5

P5

183

1

1.5

P4

184

1

1.5

P3

185

1

1.5

P2

186

1

1.5

P1

187

1

1.5

R10

188

1

1.5

R9

189

1

1.5

R8

Channel

Max. Current Slot
[A]

Max. Current
Backplane [A]

ITT Cannon
DLM5-260

Tab. 4-4

Table of the Unshielded Low Current Signals

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Summary of Contents for ES4602

Page 1: ...ES4602 Breakout Panel User s Guide...

Page 2: ...ent or single license Using and copying is only allowed in concurrence with the specifications stip ulated in the contract Under no circumstances may any part of this document be copied repro duced tr...

Page 3: ...nnectors CON L 2 and CON S 2 11 3 4 Jumpers 11 3 4 1 Signal Channel Labels 11 3 4 2 Layout of the Lab Jacks 12 3 5 Safety Measures 13 3 6 Signal Routing 16 4 Appendix 19 4 1 ES4602 Specifications 19 4...

Page 4: ...Contents 4 5 ETAS Contact Addresses 33 Figures 35 List of Tables 37...

Page 5: ...ectors of the ES4602 are printed versions Standard connectors have been selected to ensure compatibility with other products within the ES46xx series and the cou pling boards of the ES4500 component r...

Page 6: ...Introduction 6...

Page 7: ...for related test plug in cards Coupling board Designates a plug in board of the ES4500 Component Rack It allows coupling the com ponent rack backplane with external devices such as control unit break...

Page 8: ...Definitions 8...

Page 9: ...S4500 Component Rack LOADBOX or signal box are located on the left The jumpers are arranged in the center section The jumpers are designed based on the current specification of each signal channel Som...

Page 10: ...nection is ensured by simply pressing the related contacts against each other The female and male connec tors are locked by turning the lever on the cable plug see Figure Fixing the DLM5 260 Connector...

Page 11: ...ation with the ES4500 Component Rack the standard labels of the individual signal channels are based on the layout of the ES4500 backplane The signal channels relevant to the control unit start at cha...

Page 12: ...Jacks Two lab jacks are used for each signal channel and jumper The upper lab jack connects the control unit ECU while the lower lab jack connects the compo nent rack LOADBOX signal box see Figure Lay...

Page 13: ...are Minifuse types manufactured by Littlefuse The fuses have sockets and can be replaced easily The fuse compartment has a 1 mm aluminum cover see Fig 3 5 Fig 3 5 Fuse Compartment Cover To replace a...

Page 14: ...page 14 shows the fuse allocation for each signal channel to the corre sponding connector pins see also Chapter Connector Pin Allocations on page 21 note Be sure to use 10 A and 15 A rated fuses only...

Page 15: ...N e N 340 3 e f J K L M A B N f B 340 4 e f J K L M A B N L n c 340 5 e f J K L M A B N M n c 340 6 e f J K L M A B N K n c Fuse Pin CON L 2 CON L 3 Pin CON S 2 CON S 3 Tab 3 1 Allocation of Signal F...

Page 16: ...nd Ubat voltages are applied to separate inputs of the control unit These voltages must therefore exist on the breakout panel individually Fig 3 8 Signal Channel Routing on the ES4602 Breakout Panel L...

Page 17: ...gure Signal Channel Routing on the ES4602 Breakout Panel on page 16 and Figure Distribution of the Battery Nodes to the Plug In Bridges on page 17 This meets the requirement for supply volt ages that...

Page 18: ...Technical Description 18...

Page 19: ...sed 10 A red 15 A blue Connector Max load A Dielectric strength V DLM5 260 4 0 A 1000 V KPTC22 55 7 5 A 1500 V lab jack system 2 mm 10 0 A lab jack system 4 mm 18 0 A Tab 4 1 Maximum Load and Dielectr...

Page 20: ...mm banana plug black Plug in bridge 2 mm Plug in bridge 4 mm Fuse 10 A Fuse 15 A Customized front panel English Manual ES4602 Breakout Panel User s Guide TTN F 00K 700 206 German Manual ES4602 Breako...

Page 21: ...Appendix 21 4 3 Connector Pin Allocations Fig 4 1 260 pin ITT Cannon DLM5 260 Connector 10 P 1 c N A 10 1...

Page 22: ...he signal channels to the corre sponding connector pins Channel Max Current Slot A Max Current Backplane A ITT Cannon DLM5 260 67 1 1 5 C10 68 1 1 5 C9 69 1 1 5 C8 70 1 1 5 C7 71 1 1 5 C6 72 1 1 5 C5...

Page 23: ...86 1 1 5 D1 87 1 1 5 E10 88 1 1 5 E9 89 1 1 5 E8 90 1 1 5 E7 91 1 1 5 E6 92 1 1 5 E5 93 1 1 5 E4 94 1 1 5 E3 95 1 1 5 E2 96 1 1 5 E1 97 1 1 5 F10 98 1 1 5 F9 99 1 1 5 F8 100 1 1 5 F7 101 1 1 5 F6 102...

Page 24: ...G5 113 1 1 5 G4 114 1 1 5 G3 115 1 1 5 G2 116 1 1 5 G1 117 1 1 5 H10 118 1 1 5 H9 119 1 1 5 H8 120 1 1 5 H7 121 1 1 5 H6 122 1 1 5 H5 123 1 1 5 H4 124 1 1 5 H3 125 1 1 5 H2 126 1 1 5 H1 127 1 1 5 J10...

Page 25: ...5 K6 142 1 1 5 K5 143 1 1 5 K4 144 1 1 5 K3 145 1 1 5 K2 146 1 1 5 K1 147 1 1 5 L10 148 1 1 5 L9 149 1 1 5 L8 150 1 1 5 L7 151 1 1 5 L6 152 1 1 5 L5 153 1 1 5 L4 154 1 1 5 L3 155 1 1 5 L2 156 1 1 5 L1...

Page 26: ...5 N6 172 1 1 5 N5 173 1 1 5 N4 174 1 1 5 N3 175 1 1 5 N2 176 1 1 5 N1 177 1 1 5 P10 178 1 1 5 P9 179 1 1 5 P8 180 1 1 5 P7 181 1 1 5 P6 182 1 1 5 P5 183 1 1 5 P4 184 1 1 5 P3 185 1 1 5 P2 186 1 1 5 P1...

Page 27: ...5 S6 202 1 1 5 S5 203 1 1 5 S4 204 1 1 5 S3 205 1 1 5 S2 206 1 1 5 S1 207 1 1 5 T10 208 1 1 5 T9 209 1 1 5 T8 210 1 1 5 T7 211 1 1 5 T6 212 1 1 5 T5 213 1 1 5 T4 214 1 1 5 T3 215 1 1 5 T2 216 1 1 5 T1...

Page 28: ...5 V6 232 1 1 5 V5 233 1 1 5 V4 234 1 1 5 V3 235 1 1 5 V2 236 1 1 5 V1 237 1 1 5 W10 238 1 1 5 W9 239 1 1 5 W8 240 1 1 5 W7 241 1 1 5 W6 242 1 1 5 W5 243 1 1 5 W4 244 1 1 5 W3 245 1 1 5 W2 246 1 1 5 W1...

Page 29: ...61 1 1 5 Y6 262 1 1 5 Y5 263 1 1 5 Y4 264 1 1 5 Y3 265 1 1 5 Y2 266 1 1 5 Y1 267 1 1 5 Z10 268 1 1 5 Z9 269 1 1 5 Z8 270 1 1 5 Z7 271 1 1 5 Z6 272 1 1 5 Z5 273 1 1 5 Z4 274 1 1 5 Z3 275 1 1 5 Z2 276 1...

Page 30: ...ct arrange ments 22 14 282 3 6 a1 283 3 6 A 284 3 6 a10 285 3 6 U 286 3 6 b1 287 3 6 B 288 3 6 b9 289 3 6 V 290 3 6 b10 291 3 6 T 292 3 6 c1 293 3 6 C 294 3 6 c2 295 3 6 W 296 3 6 c3 297 3 6 n 298 3 6...

Page 31: ...314 3 6 z 315 3 6 R 316 3 6 c9 317 3 6 Z 318 3 6 CC 319 3 6 c10 320 3 6 GG 321 3 6 i C 322 5 10 E 323 5 10 s 324 5 10 HH 325 5 10 y 326 5 10 P Channel Max current Slot A Max current BP A ITT Cannon D...

Page 32: ...5 25 c v g F G 339 10 40 G d H D E R 340 10 40 J e f K L M A B N note The pins P and V have to be connected between the two connectors ITT CA20COM ratio 1 1 Channel Max current Slot A Max current BP A...

Page 33: ...Phone 33 1 56 70 00 50 SILIC 307 Fax 33 1 56 70 00 51 94588 Rungis Cedex E mail sales etas fr France WWW www etasgroup com Studio 3 Waterside Court Phone 44 0 1283 546512 Third Avenue Centrum 100 Fax...

Page 34: ...F Samseung Bldg Phone 82 2 5747 016 61 1 Yangjae dong Fax 82 2 5747 120 Seocho gu E mail sales etas co kr Seoul WWW www etasgroup com Republic of Korea 3021 Miller Road Phone 1 888 ETAS INC Ann Arbor...

Page 35: ...Lab Jacks 12 Fig 3 5 Fuse Compartment Cover 13 Fig 3 6 Fuse Replacement 14 Fig 3 7 Fuses for Each Signal Channel and Corresponding Pin on CON S 2 Top View 15 Fig 3 8 Signal Channel Routing on the ES4...

Page 36: ...Figures 36...

Page 37: ...onnector Pins 14 Tab 4 1 Maximum Load and Dielectric Strength of the Connectors 19 Tab 4 2 Current Carrying Capacity of the Backplane 19 Tab 4 3 Table of the Shielded Low Current Signals 22 Tab 4 4 Ta...

Page 38: ...List of Tables 38...

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