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ETAS

Troubleshooting Problems

ES411.1 - User Guide

61

7

Troubleshooting Problems

This chapter contains information on the following topics:

• “LED Displays” on page 61
• “Troubleshooting ES411.1 Problems” on page 61
• “Problems and Solutions” on page 63

7.1

LED Displays

Please observe the LEDs which provide information on the functions of the
interface and the ES411.1 (see the chapter “LED” on page 19) to be able to
judge the operational state of the ES411.1 as well as troubleshooting mea

-

sures.

7.2

Troubleshooting ES411.1 Problems

The following table lists some of the possible problems with a remedy.
If you have any further questions, please contact our Customer Support (see
chapter 11 on page 107).

Problem

Diagnostic Questions

Possible Solutions

The application

program cannot

find any ES400

modules.

Are all modules’ LEDs flash

-

ing green?

Check that the function for automatic

change to energy saving mode on your

PC Card has been disabled

1)

. Disable

this function.

Did you configure the net

-

work card correctly?

INCA, Config Tool and HSP operation:

Check that your network card has been

configured in accordance with section

7.3 on page 63.
Stand-alone operation:

Check that the IP address used belongs

to your IP subnetwork and has been

entered in the A2L file.

Did you install the application

software required?

Check that the application software

installed on your PC corresponds to the

requirements listed in section 8.9.2

Power supply

Check that your power supply and test

setup correspond to the requirements

listed in section 5.5 on page 32.

Is the hardware connected to

the PC?

Check that the wiring is undamaged.

Are the modules in the mod

-

ule chain connected cor

-

rectly?

Check that the wiring is undamaged.

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Summary of Contents for ES400 Series

Page 1: ...ETAS ES411 1 A D Module User Guide ...

Page 2: ... single license Using and copying is only allowed in concurrence with the specifications stipu lated in the contract Under no circumstances may any part of this document be copied reproduced transmitted stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH Copyright 2021 ETAS GmbH Stuttgart The names and designations used in this docum...

Page 3: ...f the Decentral Wiring Concept 16 4 2 2 Further Features 16 4 3 Housing 17 4 4 Ports 18 4 4 1 Sensor Port 18 4 4 2 Daisy Chain Ports IN OUT 18 4 5 LED 19 4 5 1 Operational State 19 4 5 2 Service State 19 4 5 3 Functional State 19 5 Hardware Description 20 5 1 Features of the ES411 1 20 5 2 Block Diagram 21 5 3 Sensor Channels 22 5 3 1 Signal Processing and Filters 22 5 3 2 Galvanically Isolation 2...

Page 4: ...e Fasteners 50 6 3 Drilling Template 51 6 4 Applications 52 6 4 1 General 52 6 4 2 ES411 1 with additional ETAS Modules MC Application 52 6 4 3 ES411 1 with additional ETAS Modules Rapid Prototyping Application 53 6 5 Wiring Examples 54 6 5 1 ES400 Modules with additional ETAS Modules Measurement and Cali bration 54 6 5 2 ES400 Modules with additional ETAS Modules and Drive Recorder Mea surement a...

Page 5: ... 11 Pin Assignment 80 8 11 1 IN Connector 80 8 11 2 OUT Connector 81 8 11 3 Sensor Connector 82 9 Cables and Accessories 83 9 1 Combined Ethernet and Power Supply Cable 84 9 1 1 Overview 84 9 1 2 CBEP410 1 Cable 85 9 1 3 CBEP4105 1 Cable 85 9 1 4 CBEP415 1 Cable 86 9 1 5 CBEP4155 1 Cable 86 9 1 6 CBEP420 1 Cable 87 9 1 7 CBEP4205 1 Cable 87 9 1 8 CBEP425 1 Cable 88 9 1 9 CBEP4255 1 Cable 88 9 1 10...

Page 6: ...e 99 9 5 Protective Caps 100 9 5 1 Protective Caps supplied 100 9 5 2 Cap CAP_LEMO_1B 100 9 5 3 Cap CAP_LEMO_1B_LC 100 9 5 4 Cap CAP_SOURIAU_8STA 100 9 6 Angle Brackets 101 9 6 1 Angle Bracket Left 101 9 6 2 Angle Bracket Right 101 10 Ordering Information 102 10 1 ES411 1 102 10 2 Accessories 102 10 2 1 Cables 102 10 2 2 Protective Caps 105 10 2 3 Angle brackets 105 10 2 4 Calibration 105 11 Conta...

Page 7: ...y steps for his are in a step by step guide Target definition 1 Step 1 2 Step 2 3 Step 3 Result DANGER indicates a hazardous situation with a high risk of death or serious injury if not avoided WARNING indicates a hazardous situation of medium risk which could result in death or serious injury if not avoided CAUTION indicates a hazardous situation of low risk which may result in minor or mod erate...

Page 8: ...Guide 8 1 3 Typographical Conventions Hardware 1 4 Presentation of Supporting Information Bold Menu commands buttons labels of the product Italic Emphasis on content and newly introduced terms NOTE Contains additional supporting information ...

Page 9: ...k whether the module was delivered with all required components and cables see chapter 10 1 on page 102 Additional cables and adapters can be obtained separately from ETAS A list of available accessories and their order designation is located in chapter Acces sories on page 102 of this manual or in the ETAS product catalog 2 2 Additional Information The configuration instructions for the module un...

Page 10: ...ce for this product Incorrect operation or operation by users without sufficient qualification may lead to injuries or death or property damages The safety of systems that are using the product is the responsibility of the system integrator General safety at work The existing regulations for safety at work and accident prevention must be followed All applicable regulations and statutes regarding o...

Page 11: ...f protection III to the connections of the mod ule Ensure the compliance with the connection and adjustment values see the information in the chapter Technical Data Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection Power supply The power supply for the product must be safely disconnected from the supply voltage For ...

Page 12: ...g Approved cables Use exclusively ETAS cables at the connections of the module Adhere to the maximum permissible cable lengths Do not use any damaged cables Cables may be repaired only by ETAS DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply The connection to power outlets is not allowed To prevent an inadvertent i...

Page 13: ... carrier system CAUTION Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules Install the modules only at locations with the same electrical potential or iso late the modules from the installation location CAUTION Damage or destruction of the module is possible The modules of series ES400 are approved only for installation and operation at compone...

Page 14: ...re product should become necessary send the product to ETAS Cleaning the module housing Use a dry or lightly moistened soft lint free cloth for cleaning the module housing Do not user any sprays solvents or abrasive cleaners which could dam age the housing Ensure that no moisture enters the housing Never spray cleaning agents directly onto the module CAUTION Loss of Features as defined by IP67 Wat...

Page 15: ...t the widely distributed sensors with the measuring instruments Numerous usually long connection cables between the sensors and the measuring instruments bundled together to form several fat wiring harnesses require a highly modified splash wall of the test vehicle This involves long setting up times as well as high costs Fig 4 1 Central and Decentral Sensor Cabling With the ES400 modules ETAS pro...

Page 16: ...the other features of the ES400 line in addition to decentral cabling The ES400 modules have a very compact design Each module has an LED for localizing the module The A D Modules of the ES400 family use a XCP based protocol which is compatible to the existing ETAS Ethernet topology The concept fulfills the following requirements high bandwidth to be able to realize lots of channels with high reso...

Page 17: ...turdy metal housing is used for the ES411 1 it has ports on the front of the device so it can fit into tight spaces The ES411 1 is specifically designed to be installed in engine compartment but also in the passenger cell The housings of the ES400 family can quickly and easily be connected to one another to create a measurement system see section 6 2 on page 37 The modules can easily be screwed di...

Page 18: ...t is available for each sensor The use of a cable tail or whip solution with just one connector makes it possible to change the modules quickly within complex test setups 4 4 2 Daisy Chain Ports IN OUT The modules are connected using a daisy chain topology This means each module has an explicit input socket and an explicit output socket The Ethernet data line and the supply voltage are routed thro...

Page 19: ... initialized yet green illuminated semi bright Normal yellow illuminated semi bright At least one sensor supply voltage is activated green flashing 0 1 s on 1 9 s off Standby No Ethernet connection established Display State red flashing 0 25 s on 0 25 s reduced Module identification red flashing 0 1 s on 0 6 s off Update of the firmware HDC Display State yellow red flashing 0 5 s yellow reduced 0 ...

Page 20: ...e 32 ES411 1 DocumentConfiguration on page 35 Tool Integration on page 35 Firmware Update on page 35 Calibration on page 35 5 1 Features of the ES411 1 Fig 5 1 ES411 1 Housing The ES411 1 A D Module with Sensor Supply is a member of the family of ES400 Modules The ES411 1 can acquire analog voltages at four input chan nels There is a sensor supply for every channel For the complete technical data ...

Page 21: ...nel 1 0 1 V 1 V 10 V 60 V 16 Bit A D Converter Digital Filter 16 Bit D A Converter péäáííÉê ÄäÉ çååÉÅíçê qbap fåíÉêÑ ÅÉ EÅ ÄäÉ êÉÅçÖåáíáçåF fk Eeçëí ÇáêÉÅíáçåF NMM j_áíLë Overload Detection qbap fåíÉêÑ ÅÉ EëÉåëçêë åÇ íê åëÇìÅÉê ÅçåÑáÖìê íáçåF sçäí ÖÉ oÉÖìä íçê aá ÖåçëíáÅ råáí NMM j_áíLë bíÜÉêåÉí qê ÑÑáÅ aÉíÉÅíáçå On Automatic lrq EkÉñí ãçÇìäÉF jÉ ëìêÉãÉåí çåíêçääÉê qáãÉ póåÅÜêçåáò íáçå råáí bíÜÉêå...

Page 22: ...nel guarantees synchronous sam pling of the measure signals A digital filter then processes the digital signal The digital filter can be config ured in the application program The data is written to a data buffer at the out put of the digital filter It can be queried there by the application program Compensating Group Delay The group delay is the time it takes the input signal of an analog or digi...

Page 23: ...otes Examples To represent the group delay with digital filters a test signal was sent to two filters of the same type Filter A without compensation of the group delay Filter B with compensation of the group delay The configuration of both filters is identical The test signal is sampled with the sampling rate fS INCA 2 kHz 0 5 ms The filter channel was set to a cutoff frequency fC FIR 200 Hz Fig 5...

Page 24: ...her and from the power supply The digitized transfer of the measurements on an Ethernet con nection implicitly results in a separation of the sensor channels from the supply voltage 5 3 3 Maximum Input and Common Mode Voltages The maximum input voltage between two inputs and the maximum voltage between an input and the case ground is 60 V DC 30 V AC For an explanation of the maximum input and comm...

Page 25: ...de voltage UCMxy the maximum allowed common mode voltage UCMyz is to be calculated Uinx 10 V Uiny 5 V Uinz 10 V UCMxy 15 V max Uinx Uiny Uinz UCMxy UCMyz 60 V 10 V 5 V 10 V 15 V max UCMyz 60 V max UCMyz 60 V 40 V 20 V Kanal x Kanal y Kanal z Galvanische Trennung Galvanische Trennung Gehäusemasse C C C C C C Uin Uin Uin Uin Uin Uin Uinx Uiny Uinz r jñó r jóò rÅ rÅ ...

Page 26: ...an be modified in steps The user can switch off the sensor supply voltage of each sensor channel in the application program select one of the defined values between 5 V and 15 V or enter or define any value within the value range With a short circuit of the sensor supply output against ground the sensor power supply of this channel is automatically switched off Every sensor supply output is protec...

Page 27: ...protocol used for the modules avoids repeated transfer of protocol data which takes place for example in handshake based systems This makes a high bandwidth available for refer ence data Fig 5 8 Message Format XCP on UDP Schematic Using the UDP IP standard for data transfer makes it possible to connect the modules directly to a PC a router or a switch In XCP communication the PC has the master fun...

Page 28: ...IP header The Ethernet frames are transferred from module to module within the chain Each module in the chain receives bandwidth to transfer its measure data in freely selectable time slices assigned within the period of the binary counter The module uses the number of the time slice to determine whether it can insert an XCP message with its measure data into the current time slice The fastest mod...

Page 29: ... of the measure data of the ES4xx ES63x ES93x and ES600 modules used resulting from this makes precise analysis of the correlations of measure sig nals possible Synchronizing the Modules and INCA Signal Processing Data transfer does not require synchronization of the local timebases of the ES4xx ES63x ES93x modules The time stamps are still synchronized by the system to be able to correlate measur...

Page 30: ...time slice see Fig 5 10 on page 30 Independently of this control variables can be transferred at the same time from the PC to the modules çåíêçä î êá ÄäÉë jÉ ëìêÉÇ î äìÉë jN o íÉW NM âeò páÖå ä áåàÉÅíáçå páÖå ä Éñíê Åíáçå cê ãÉ dÉåÉê íçê Eáå âíáîF jlarib N çåíêçä î êá ÄäÉë jÉ ëìêÉÇ î äìÉë jO o íÉW NM âeò páÖå ä áåàÉÅíáçå cê ãÉ dÉåÉê íçê Eáå âíáîF jlarib O páÖå ä Éñíê Åíáçå çåíêçä î êá ÄäÉë jÉ ëìêÉ...

Page 31: ...module 2 to every fifth Ethernet frame and module 3 to every second Ethernet frame bottom figure Independently of this control variables can be transferred at the same time from the PC to the modules çåíêçä î êá ÄäÉë jÉ ëìêÉÇ î äìÉë jN o íÉW NM âeò páÖå ä áåàÉÅíáçå páÖå ä Éñíê Åíáçå cê ãÉ dÉåÉê íçê Eáå âíáîF jlarib N çåíêçä î êá ÄäÉë jÉ ëìêÉÇ î äìÉë jO o íÉW O âeò páÖå ä áåàÉÅíáçå cê ãÉ dÉåÉê íçê ...

Page 32: ...ules sufficient supply voltage in lon ger module chains In this application case you have to split the module chain Swap the existing connection cable between the two modules for a Y boost cable for additional direct feeding of the supply voltage The module chain is now closed again and the power supply of the following modules guaranteed The special design of the Y boost cable avoids reverse feed...

Page 33: ...he module chain is longer than 8 modules without sensor feeding or is longer than 5modules with sensor feeding Example 4 With a minimum voltage of 7 7 V no additional feeding is necessary with a Y cable if the module chain consists of the following modules nine ES420 1 or ES421 1 and four ES410 1 or ES411 1 or ES413 1 without sensor feeding and one ES441 1 Example 5 With a minimum voltage of 7 7 V...

Page 34: ...mum voltage of 9 V no additional feeding is necessary with a Y cable if the module chain consists of the following modules five ES420 1 or ES421 1 and two ES415 1 with sensor feeding and one ES441 1 NOTE All examples apply at 85 C ambient temperature ...

Page 35: ...ices or interface converters are necessary 5 8 Firmware Update The firmware of the module can be updated by the user so that future versions of the module can also be used The firmware update is done with the help of the service software Hardware Service Pack HSP from the connected PC 5 9 Calibration A calibration service for this product is available Calibrate this product on a regular basis to e...

Page 36: ...n wheel suspensions or directly on the engine and the temperature resistance of the modules for example do not assem ble modules on the engine turbocharger exhaust manifold or within their vicinity 6 1 2 Potential Equalization in the Vehicle and Mounting the Mod ules CAUTION The module can be damaged or destroyed The modules of the ES400 line are only admissible for assembly and opera tion on comp...

Page 37: ... Attach ES400 Modules Fig 6 2 How to Attach ES400 Modules Integrated Assembly Elements Every ES400 module has two integrated assembly elements to enable different assembly possibilities If several modules are required in one location they can be connected quickly without any additional parts using the integrated assem bly elements to form a measuring instrument block cascading The two inte grated ...

Page 38: ...modules to other components using cable fasteners Examples for mounting Examples for mounting using the different possibilities to connect and attach ES400 modules are Connect ES400 modules with the integrated assembly elements cas cading Attaching ES400 modules with the integrated assembly elements on DIN rails with ES4xx angle brackets left on other components Attaching ES400 modules with screws...

Page 39: ...be connected in the required order 2 Position the modules so that their fronts are in a line 3 Hold the two modules together firmly on their outer sides Connecting the Modules To connect several ES400 modules you require a 2 mm Allen key minimum length 20 mm NOTE The two integrated assembly elements can only be accessed from the right hand side of the module and can only be turned using an Allen k...

Page 40: ...modules by turning the Allen key clockwise as far as it will go within the module Both modules are now completely connected mechanically Connecting to Other Modules To connect the ES400 module to other modules you require a 2 mm Allen key minimum length 20 mm To connect to other modules 1 Assemble other modules in accordance with the procedure described in the section 6 2 2 on page 39 NOTE Screw t...

Page 41: ...h the Integrated Assembly Elements Rules on Attaching the Modules to Other Components Observe the following rules when connecting the modules as required to other components Preparing the Component To cut the thread in the component 1 Cut two M3 threads into the selected component The threads should be cut 8 mm deep NOTE The two integrated assembly elements can only be accessed from the right hand...

Page 42: ...wise as far as it will go within the module Both parts are now connected mechanically on one side 5 Insert the Allen key into the other hexagon socket of the mod ule 6 Screw the two parts together by turning the Allen key clock wise as far as it will go within the module Both parts are now completely connected mechanically Connecting to Other Modules To connect the ES400 module to other modules yo...

Page 43: ...dules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle bracket left The screw connection follows the principle of connecting several modules Fasten the ES400 modules on DIN rails with the integrated assembly elements using the following steps 1 Connect the module with the ES4xx angle bracket left 2 Connect the mo...

Page 44: ...gon head on the right side of the module 4 Screw the parts together by turning the hex key clockwise to the stop within the module Both parts are now mechanically connected on one side 5 Insert the hex key in the other hexagon head of the module 6 Screw the parts together by turning the hex key clockwise to the stop within the module Both parts are now completely connected mechanically NOTE The tw...

Page 45: ... hooks of the ES4xx angle bracket into the upper part of the DIN rail 3 Engage the ES4xx angle bracket in the DIN rail by pressing on the ES4xx angle bracket or the module The module connected with the ES4xx angle bracket is fas tened to the DIN rail 6 2 5 Attaching ES400 Modules to Other Components with Screws Here you connect the ES400 module to the component using two additional M3 screws which...

Page 46: ...e module to the openings in the component 3 Insert one screw into a hole in the component 4 Screw the screw from the right hand side of the component into the module Both parts are now connected mechanically on one side 5 Insert the other screw into the other hole in the component NOTE The two integrated threaded holes in the module are only accessible from the right hand side of the module You th...

Page 47: ... the ES400 modules you can not only connect the modules with each other but also with DIN rails For this fastening variant you connect the ES400 module with the DIN rail using an ES4xx angle bracket right and two additional M3 screws inserted through their bores The integrated assembly elements of the module are not used Fasten the ES400 modules on DIN rails with the integrated assembly elements u...

Page 48: ...dule with the through bores of the ES4xx angle bracket right 3 Insert one screw through the bore of the ES4xx angle bracket right 4 Fasten the screw with the module from the right side of the ES4xx angle bracket Both parts are now mechanically connected on one side 5 Insert the other screw through the other bore of the ES4xx angle bracket right NOTE The two integrated thread bores in the module fo...

Page 49: ...nnected with the ES4xx angle bracket right as a single module and fastened to the DIN rail using screws Connecting the ES4xx Angle Bracket with the DIN Rail Connecting the ES4xx Angle Bracket right with the DIN rail 1 Place the ES4xx angle bracket onto the DIN rail 2 Insert the hooks of the ES4xx angle bracket into the upper part of the DIN rail 3 Engage the ES4xx angle bracket in the DIN rail by ...

Page 50: ...ule are not used Fastening ES400 Modules on DIN Rails using Cable Fasteners For this fastening variant the ES400 module or ES400 module blocks are con nected with an ES4xx angle bracket right or with an ES4xx angle bracket left using additional cable fasteners inserted through the breakouts of the module The integrated assembly elements of the module are not used The modules fastened to the ES4xx ...

Page 51: ...ETAS Getting Started ES411 1 User Guide 51 6 3 Drilling Template Fig 6 13 Drilling Template ...

Page 52: ...nd easily be compared with INCA reference measurements The drive recorder ES720 1 can automatically transfer the recorded measure data encrypted and compressed via LAN WLAN or wireless radio to customer spe cific data servers 6 4 2 ES411 1 with additional ETAS Modules MC Application Fig 6 14 ES411 1 with additional ETAS Modules for MC Applications The ETAS Daisy Chain concept enables a simple netw...

Page 53: ...als are processed directly in the Rapid Prototyping model The ES910 3 or RTPRO PC can access all customary ECU interfaces ETK XETK CAN LIN FlexRay and calculate the new control functions in the bypass Parallel to the bypass RP functionality all control and diagnostics parameters as well as all measure signals of the connected ECU can be accessed with INCA In addition INCA INCA EIP offers access to...

Page 54: ...le in Fig 6 16 Function Order name 1 Power supply cable CBP120 CBP1205 2 Host connection cable CBE100 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable CBM150 5 6 CAN LIN FLX connection cable CAN LIN FLX combined CBCFI100 Power Supply Daisy Chain Modules 4 3 5 2 1 ETK CAN FLX 6 ES411 ES413 ES415 ES595 ETH Power Supply ES410 ES420 ES421 ES430 ES432 ES441 ...

Page 55: ...g 6 17 Function Order name 1 ES520 ES59x ES6xx ES1120 or ES1135 Ethernet cable CBE130 CBE140 2 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lambda Voltage Sensor Voltage Tempera ture Frequency Counter Results Times Drive Recorder Vehicle 10 100 MBit s Ethernet ES59x 1 Power Supply Daisy Chain Modules 2 Daisy Chain Measurement Modules ES410 E...

Page 56: ...nnection cable CBE200 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 4 ETK connection cable CBM150 5 6 CAN LIN FLX connection cable CAN LIN FLX combined at ES910 3 at ES921 1 CBCFI100 CAN connection cable CAN only at ES910 3 at ES921 1 CBAC130 CBAC140 CBAC150 CBCX130 Power Supply Daisy Chain Modules 4 3 5 Power Supply 2 1 ETK CAN CAN 6 ES411 ES413 ES415 ES410 ES420 ES421 ES...

Page 57: ...E330 con nected to cable 2 2 Ethernet connection cable 1 Gbit s CBE230 con nected to cable 1 3 Power supply and Ethernet cable Daisy Chain modules CBEP430 CBEP4305 ECU ECU Ambient Exhaust Pressure Lambda Drive Recorder Vehicle 10 100 MBit s Ethernet 1 GBit s Ethernet 1 2 Power Supply Daisy Chain Modules 3 Daisy Chain Measurement Modules Voltage Sensor Voltage Tempera ture Frequency Counter Results...

Page 58: ...RO PC Rapid Prototyping Cable in Fig 6 20 Function Order name 1 Power supply and Ethernet cable PC and Daisy Chain modules CBEP410 CBEP4105 CBEP415 CBEP4155 2 CAN and FlexRay Y interface cable CBCF100 Power Supply Daisy Chain Modules 1 2 CAN ES581 4 Ether net USB2 CAN ES411 ES413 ES415 ES410 ES420 ES421 ES430 ES432 ES441 ...

Page 59: ... ES411 1 modules in your test set up this adapter cable allows you to continue to use the wir ing you have used to date for your test set up CBAV417 1 sensor cable To wire the ES411 1 with the sensors 1 If there is a protective cap at the Sensor port remove it 2 Connect the sensor cable to the Sensor port of the ES411 1 3 Connect the sensors and transducers to the ports of the sen sor cables of th...

Page 60: ...additional current feeding 1 End the module chain after the last module whose power sup ply is still guaranteed in the entire operational range 2 Connect the combined Ethernet and power supply cable to the OUT port of the ES411 1 of the last module of the chain towards the PC 3 Connect the combined Ethernet and power supply cable to the IN port of the ES411 1 of the next module towards the end of ...

Page 61: ... program cannot find any ES400 modules Are all modules LEDs flash ing green Check that the function for automatic change to energy saving mode on your PC Card has been disabled1 Disable this function Did you configure the net work card correctly INCA Config Tool and HSP operation Check that your network card has been configured in accordance with section 7 3 on page 63 Stand alone operation Check ...

Page 62: ... is connected cor rectly Data is lost during data transfer Are you using WLAN in your test setup WLAN is not permissible within this ETAS network Wire your test setup ETAS modules and their connection to the PC with ETAS cables only Are you using the correct type of network card in your laptop Check whether you are using a PCMCIA network card in your laptop PCMCIA cards with an 8 or 16 bit data bu...

Page 63: ... symbol 1 2 Enter regedit in the entry field 1 3 Push ENTER Windows 10 1 1 Rightclick on the Windows symbol 1 2 Click on Search 1 3 Enter regedit in the entry field 1 4 Push ENTER The registry editor is displayed 2 Open the folder HKEY_LOCAL_MACHINE SYSTEM CurrentControlSet Services Tcpic Parameters 3 Click Edit Find to search for the key IPAutoconfigurationEnabled If you cannot find any instances...

Page 64: ...tch the hardware off then switch it on again to re initialize it Cause Network Adapter temporarily has no IP Address Whenever you switch from a DHCP company LAN to the ETAS hardware net work it takes at least 60 seconds until ETAS hardware can be found This is caused by the operating system s switching from the DHCP protocol to APIPA which is being used by the ETAS hardware Cause ETAS Hardware had...

Page 65: ... off Energy Monitoring on Laptop 1 Open the Control Panel Windows 7 10 1 1 Click on the Windows symbol 1 2 Click on Control Panel Windows 8 1 1 1 Click on the Windows symbol 1 2 Enter Control Panel in the entry field 1 3 Push ENTER 2 Click on Device Manager 3 In the Device Manager open the tree structure of the entry Network Adapter 4 Right click on the used network adapter 5 Select Properties in ...

Page 66: ...with access to ETAS Ethernet hardware The automatic search for hardware typically cannot find any Ethernet hardware at all although the configuration parameters are correct Some actions in ETAS products can lead to problems if the firewall is not prop erly parameterized e g when opening the experiment environment in ASCET or for the hardware search by INCA or HSP If a firewall is blocking communic...

Page 67: ...may differ in the various programs More detailed information can be found in the user docu mentation of your firewall program Below is a sample description about how to configure the Windows firewall if the hardware access is being blocked Solution for Windows Firewall user with administrator rights Enabling ETAS products in the firewall control 1 Open the Control Panel Windows 7 10 1 1 Click on t...

Page 68: ...ministrator rights This chapter is directed at users with restricted rights e g no changes to the system restricted write permissions local login Working with an ETAS product requires the rights Write and Modify in the directories ETAS ETASData and the temporary ETAS directories Otherwise an error message appears if the product is being started and a database is being opened A correct operation of...

Page 69: ...ta 8 1 1 Product labeling The following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s guide Labeling of the daisy chain port IN input Ethernet connec tion to the upstream module or the PC power supply of the module Labeling of the daisy chain port OUT output Ethernet con nection and power supply of the downstream module CH Connec...

Page 70: ... 2 14 Nb Temperature change Temperature Tu 40 C To 120 C Number of cycles 10 Unit under test active DIN EN 60068 2 56 Humidity storage DIN EN 60068 30 Variant 1 Climate change DIN EN 60068 2 64 ISO 16750 3 Vibration noise 3 space axis test duration 4 h Unit under test active In addition the combination was tested by cascaded modules ISO 16750 3 Sec 4 2 2 2 Mech shock 3 space axis half sinus Accele...

Page 71: ...ation 16 d Units under test passive ISO 16750 5 Chemical resistance Identification A W Prüflinge passiv DIN 5596 1 Stone impact IPX7 Protection class test Protection class IP67 EN61000 4 2 Immunity ESD EN61000 4 3 Immunity radiated RF EN61000 4 4 Immunity EFT B EN61000 4 5 Immunity surge EN61000 4 6 Immunity conducted RF DIN EN 55022 B Emission radiation radio interference voltage Operating temper...

Page 72: ... With the CE mark attached to the product or its packaging ETAS confirms that the product corresponds to the product specific applicable directives of the European Union The CE Declaration of Conformity for the product is available upon request 8 4 UKCA conformity With the UKCA mark attached to the product or its packaging ETAS confirms that the product corresponds to the product specific applicab...

Page 73: ...tional information about the recycling program of ETAS GmbH is available from the ETAS sales and service locations see chapter 11 on page 107 8 7 Declarable Substances European Union Some products from ETAS GmbH e g modules boards cables use compo nents with substances that are subject to declaration in accordance with the REACH regulation EU no 1907 2006 Detailed information is located in the ETA...

Page 74: ...pter have different names for this function Example Link down Power saving Allow the computer to turn off this device to save power 8 9 2 Software To configure the ES411 1 and for control and data acquisition you need soft ware in the following versions INCA V6 0 and higher or ES4xx Configuration Tool V1 0 5 and higher from ES4xx_DRV_SW stand alone operation or ES4xx driver LabVIEW Integration V1 ...

Page 75: ...rocessing on page 79 8 10 1 Host Interface NOTE Operating the ES411 1 with older versions of software is not possible NOTE ETAS guarantees measurement accuracy of the ES411 1 for one year Please use our calibration service see section 5 9 on page 35 NOTE Unless otherwise specified all data applies at 25 C Connection 100Base T Ethernet 100 Mbit s Full Duplex PC Card 32 bit Protocol XCP on UDP IP IP...

Page 76: ...p 25 mW at 12 V DC Polarity inversion protection load dump protection 1 With CBEP410 CBEP4105 CBEP415 CBEP4155 CBEP420 CBEP4205 CBEP425 CBEP4255 CBEP430 CBEP4305 cable Overvoltage category AC mains sup ply II Sensor power supply channels 4 separate per input channel Output voltage Each channel can be set separately Off in steps 5 V 8 V 10 V 12 V or freely selectable as a value in the range 5 V to ...

Page 77: ... with separate sensor power supply A D converter One A D converter per channel 16 bit resolution Hardware input filter Low pass 4th order Butterworth cutoff frequency 10 kHz bridgeable Sampling rate of application tool 0 5 to 10000 samples s can be con figured individually for each channel Input voltage ranges 100 mV to 100 mV 1 V to 1 V 10 V to 10 V 60 V to 60 V Maximum input voltage dry environm...

Page 78: ...3 mV UIN 0 05 60 V measurement range 16 mV UIN 0 2 Max voltage drift temperature temperature range 40 C to 85 C 100 mV measurement range 8 V K 1 V measurement range 8 V K 10 V measurement range 36 V K 60 V measurement range 3 6 mV K Max voltage drift temperature temperature range 85 C to 120 C 100 mV measurement range 150 V K 1 V measurement range 150 V K 10 V measurement range 36 V K 60 V measure...

Page 79: ...0 4 sampling rate Manual see table Characteristics Sam pling Rate Sam pling Time fC FIR Auto Filter Filter 2 Filter 3 Filter 4 Filter 5 10 kHz 100 s 4 kHz 2 kHz 800 Hz 400 Hz 200 Hz 5 kHz 200 s 2 kHz 800 Hz 400 Hz 200 Hz 80 Hz 2 kHz 500 s 800 Hz 400 Hz 200 Hz 80 Hz 40 Hz 1 kHz 1 ms 400 Hz 200 Hz 80 Hz 40 Hz 20 Hz 500 Hz 2 ms 200 Hz 80 Hz 40 Hz 20 Hz 8 Hz 200 Hz 5 ms 80 Hz 40 Hz 20 Hz 8 Hz 4 Hz 100...

Page 80: ... Connector The following plug is mounted on IN connector LEMO 1B 8 pin L coding connection identified in green NOTE All connectors are shown with a view of the front of the ES411 1 All shields are at case potential Pin Signal Meaning 1 UBatt Operating voltage 2 Ground Ground 3 RX Received data minus 4 TX Send data minus 5 RX Received data plus 6 Ground Ground 7 UBatt Operating voltage 8 TX Send da...

Page 81: ...ocket is mounted on OUT connector LEMO 1B 8 pin A coding connection identified in yellow Pin Signal Meaning 1 UBatt Operating voltage 2 UBatt Operating voltage 3 Ground Ground 4 RX Received data plus 5 TX Send data minus 6 RX Received data minus 7 Ground Ground 8 TX Send data plus N T U ...

Page 82: ...l 4 input minus 10 CH4 S Sensor channel 4 Sensor supply voltage plus 11 CH4 SGND Sensor channel 4 Sensor supply voltage GND 12 CH1 S Sensor channel 1 Sensor supply voltage plus 13 CH1 SGND Sensor channel 1 Sensor supply voltage GND 14 CH1 In Sensor channel 1 input plus 15 CH2 In Sensor channel 2 input minus 16 CH2 TEDS Sensor channel 2 TEDS 17 CH3 TEDS Sensor channel 3 TEDS 18 TEDS Cable TEDS 19 C...

Page 83: ...wing topics Combined Ethernet and Power Supply Cable on page 84 Ethernet Cable on page 90 Cable for the Connection Sensor on page 93 Measurement Probes and Cables on page 96 Protective Caps on page 100 Angle Brackets on page 101 NOTE Only use ETAS cables at the interfaces of the module Adhere to the maxi mum cable lengths ...

Page 84: ... use combined ethernet and power supply cables with standard banana plugs or with safety banana plugs DANGER Dangerous electrical voltage Connect the power cable only with a suitable vehicle battery or with a suitable lab power supply The connection to power outlets is not allowed To prevent an inadvertent insertion in power outlets ETAS recommends to equip the combined ethernet and power supply c...

Page 85: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 3 CBEP4105 1 Cable Fig 9 2 CBEP4105 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply battery in the vicinity of the module Not compatible with ES610 ES611 ES620 and ES650 For connecting this modules use CBEP120 cable Cable includes reverse polarity load dump protection and replaceable st...

Page 86: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 5 CBEP4155 1 Cable Fig 9 4 CBEP4155 1 Cable Connection of an ES4xx ES63x ES93x module to PC and power supply stand alone operation Supply battery at the other end i e in the trunk Not compatible with ES610 ES611 ES620 and ES650 For connecting this modules use CBEP120 cable Cable includes reverse polarity load dump protection and replaceabl...

Page 87: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 7 CBEP4205 1 Cable Fig 9 6 CBEP4205 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600 network module or ES592 ES593 D ES595 inter face module if the current consumption of the connected ES4xx ES63x chain exceeds 2 5 A an ES1135 simulation system controller card or an ES720 Drive Record...

Page 88: ...IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 9 CBEP4255 1 Cable Fig 9 8 CBEP4255 1 Cable Ethernet and voltage supply connection of an ES4xx ES63x ES93x measure ment module with an ES600 network module or ES592 ES593 D ES595 inter face module if the current consumption of the connected ES4xx ES63x ES93x chain exceeds 2 5 A an ES1135 simulation system controller card or an ES720 Drive ...

Page 89: ... Temperature rated for 40 C to 125 C 40 F to 257 F 9 1 11 CBEP4305 1 Cable Fig 9 10 CBEP4305 1 Cable To chain ES4xx ES63x ES93x modules and connect an ES4xx ES63x ES93x chain to an ES910 3 Rapid Prototyping module Additional connection to the power supply to compensate for voltage losses in long chains Not compatible with ES59x ES6xx ES11xx For connecting this modules use CBE130 or CBE140 cable Ca...

Page 90: ...eplaceable stan dard fuse MINI flat automotive fuse quick response 3 A 58 V Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 2 2 CBE401 1 Cable Fig 9 12 CBE401 1 Cable Highly flexible Ethernet and voltage supply connection of an ES4xx ES63x ES93x measuring module at an ES600 network module or at an ES592 ES593 D ES595 interface module Cable includes reverse...

Page 91: ...les use CBE130 or CBE140 cable Robust waterproof and dust proof IP67 Temperature rated for 40 C to 125 C 40 F to 257 F 9 2 5 CBEX400 1 Cable Fig 9 15 CBEX400 1 Cable Ethernet extension cable to increase the length of ES4xx ES63x ES93x Ether net cables Can also be used to connect ES4xx via PC ES600 or ES1135 alter natively while keeping cable installation through bulkhead Robust waterproof and dust...

Page 92: ...1 User Guide 92 9 2 6 ES4xx_BRIDGE Fig 9 16 ES4xx Bridge Ethernet bridge connecting blocked ES400 modules Facilitates very compact measurement setups IP67 compliant Product Order number ES4xx_BRIDGE F 00K 105 684 ...

Page 93: ...f a cable section to the signals of a measurement channel n is shown in the table Notes about the Application If you replaced modules with BNC cabling with ES4xx modules in your measur ing setup the use of these adapter cables enables you to continue using the existing cabling of your measuring setup Temperature rated for 40 C to 125 C NOTE The sensor supply voltage of the module cannot be used if...

Page 94: ...niversal cable CBAV411 1 sensors or measuring transducers can be connected to the ES4xx module You can customize the open connection of sensor cable CBAV411 1 and adapt it to the specific plug connector system of your measuring setup Temperature rated for 40 C to 125 C Signal Meaning Color CH n In Measurement channel n input Green CH n In Measurement channel n input Yellow CH n S Measurement chann...

Page 95: ...le Section The assignment of the connections of the LEMO connector of a cable strand to the signals of a measurement channel n is represented in the table Notes about the Application Temperature rated for 40 C bis 125 C Pin Signal Meaning 1 CH n In Measurement channel n input 2 CH n In Measurement channel n input 4 CH n S Measurement channel n sensor supply 5 CH n SGND Measurement channel n sensor...

Page 96: ...to 85 C 9 4 2 CBN401 1 Isolating Measurement Probe Fig 9 23 CBN401 1 Isolating Measurement Probe The CBN401 1 Isolating Measurement Probe for use with the ES411 1 ES411 1 module offers four input channels for voltages up to 10 V DC a sep arate signal conditioning for each channel with voltage reduction and isolation max 1000 V DC The cable meets the safety standard EN 61010 1 Temperature rated for...

Page 97: ...t are integrated in a splitter cable and designed for the com bined use with the ES411 1 ES411 1 A D module Application area Measuring high currents Temperature rated for 40 to 85 C Product Measurement Range Length Order number Short Term Continuous CBN410 1 0m5 100 A 60 A 0 5 m F 00K 107 722 CBN411 1 0m5 5 A 5 A 0 5 m F 00K 107 723 CBN413 1 0m5 30 A 25 A 0 5 m F 00K 107 724 NOTE For additional in...

Page 98: ...designed for the combined use with the ES411 1 ES411 1 A D mod ule Application area potential free measuring of high currents with current trans formers from LEM series HTR or comparable current transformers and with other sensors with bipolar supply voltage Product Sensor connection CBN420 1 LEMO 1B PHG CBN422 1 Molex 51191 NOTE For additional information see the user s guide of the product Produ...

Page 99: ...current measuring channels that are integrated in a splitter cable and designed for the combined use with the ES411 1 ES411 1 A D module Application area precise measuring of temperatures with platinum tempera ture sensors Temperature rated for 40 to 85 C NOTE For additional information see the user s guide of the product Product Length Order number CBN430 1 2m 2 m F 00K 107 725 ...

Page 100: ...ap CAP_LEMO_1B protects the connection IN or OUT against dirt according to IP67 9 5 3 Cap CAP_LEMO_1B_LC Fig 9 31 Cap CAP_LEMO_1B_LC The cap CAP_LEMO_1B_LC protects the connection IN or OUT in an inexpen sive way against dirt 9 5 4 Cap CAP_SOURIAU_8STA Fig 9 32 Cap CAP_SOURIAU_8STA The cap CAP_SOURIAU_8STA protects the Sensor port against water and dirt NOTE The protective caps supplied are in no ...

Page 101: ...H35 Stainless steel V2A For mounting on left side of an ES4xx module 9 6 2 Angle Bracket Right Fig 9 34 Angle Bracket Right Angle Bracket for mounting ES4xx modules to a DIN rail 35 x 7 5 EN 60715 TH35 Stainless steel V2A For mounting on right side of an ES4xx module Product Order number Angle bracket left F 00K 107 175 Product Order number Angle bracket right F 00K 107 176 ...

Page 102: ...bles please contact your ETAS contact partner or sales de etas com Order name Short name Order number Ethernet Chain Connection Cable Lemo 1B FGF Lemo 1B FGL 8mc 8fc 3 m CBE400 2 3 F 00K 104 920 Ethernet Chain Connection Cable Highly Flexible Lemo 1B FGF Lemo 1B FGL 8mc 8fc 0 5 m CBE401 1 0m5 F 00K 106 128 Ethernet Chain Connection Cable Lemo 1B FGA Lemo 1B FGL 8mc 8fc 0m45 CBE430 1 0m45 F 00K 104...

Page 103: ...Supply Cable Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP420 1 3 F 00K 105 292 Ethernet Connection and Power Supply Cable Lemo 1B FGF Lemo 1B FGL Safety Banana 8mc 8fc 2mc 3 m CBEP4205 1 3 F 00K 110 041 Ethernet Connection and Power Supply Cable Power Feeder close to Interface Module Lemo 1B FGF Lemo 1B FGL Banana 8mc 8fc 2mc 3 m CBEP425 1 3 F 00K 105 972 Ethernet Connection and Power Suppl...

Page 104: ...mc 4x2c 4 x 1m CBN400 1 1 F 00K 104 227 Voltage Probe 1000V Isolation 4 Chan nels 10V Range Souriau 8ST12 35 4xO pen Wires 22mc 4x2c 4 x 1m CBN401 1 1 F 00K 104 228 CBN410 1 Current Probe 100 A range 4 Channels Souriau 8ST12 35 4xOpen Wire 0 5 m CBN410 1 0m5 F 00K 107 722 CBN411 1 Current Probe 5 A range 4 Channels Souriau 8ST12 35 4xOpen Wire 0 5 m CBN411 1 0m5 F 00K 107 723 CBN413 1 Current Prob...

Page 105: ...tment Order name Short name Order number Cap to protect open Lemo 1B sockets against dirt CAP_Lemo_1B F 00K 105 298 Cap to protect open Lemo 1B sockets against dirt cost effective CAP_Lemo_1B_L C F 00K 105 683 Cap to protect unused Souriau sock ets against dirt and water CAP_SOURI AU_8STA F 00K 105 303 Order name Short name Order number ES4xx Angle Bracket left ES4xx_AB_L F 00K 107 175 ES4xx Angle...

Page 106: ... measurement accuracy by accredited calibration labora tory1 Adjustment of the measuring accuracy to the smallest possible devia tion Issue of internationally recognized ISO IEC 17025 compliant calibration certificates for pre adjustment and post adjustment 2 1 Accreditation by Deutsche Akkreditierungsstelle DAkkS Order name Short name Order number DAkkS calibration service for ES411 DAkkS_C_ES411...

Page 107: ...ails of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstraße 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106 Germany Internet www etas com ETAS subsidiaries Internet www etas com en contact php ETAS technical support Internet www etas com en hotlines php ...

Page 108: ...6 3 Accessing the Integrated Assembly Elements 38 Fig 6 4 Unscrewed Integrated Assembly Elements 38 Fig 6 5 Connecting ES400 Modules Using the Integrated Assembly Elements 39 Fig 6 6 Connected ES400 Modules 40 Fig 6 7 Attaching a Module to Other Components with the Integrated Assembly Ele ments 41 Fig 6 8 Connecting to Other Modules 43 Fig 6 9 Fastening to an ES4xx Angle Bracket left using the Int...

Page 109: ...11 CBE400 2 Cable 90 Fig 9 12 CBE401 1 Cable 90 Fig 9 13 CBE430 1 Cable 91 Fig 9 14 CBE431 1 Cable 91 Fig 9 15 CBEX400 1 Cable 91 Fig 9 16 ES4xx Bridge 92 Fig 9 17 CBAV400 1 Cable 93 Fig 9 18 Connection Sensor one Cable Section 93 Fig 9 19 CBAV411 1 Cable 94 Fig 9 20 CBAV417 1 Cable 95 Fig 9 21 Connection Sensor one Cable Section 95 Fig 9 22 CBN400 1 Isolating Measurement Probe 96 Fig 9 23 CBN401 ...

Page 110: ...ETAS Figures ES411 1 User Guide 110 Fig 9 33 Angle Bracket Left 101 Fig 9 34 Angle Bracket Right 101 ...

Page 111: ...ity 72 Communication protocols 27 Configuration 35 D Daisy chain ports 18 59 Daisy chain topology 16 DAkkS 106 Data electrical 75 mechanical 72 Data transfer 27 Decentral wiring concept 16 Deutsche Akkreditierungsstelle 106 Device calibration 105 Documentation 10 Drilling template 51 Duplex operation 27 E Electrical data 75 Electrical safety 11 Ethernet frame 28 F Factory calibration 105 Features ...

Page 112: ...eding 32 RoHS conformity China 72 European Union 72 S Safety at work 10 11 Safety notices basic 10 Identification 9 Safety precautions 10 Sampling rate 77 79 Scope of supply 9 Sensor channels 22 Sensor power supply 76 Sensor supply 26 Service state 19 Signal Processing 79 Signal processing 22 Standards 70 Supply voltage 76 Synchronization of the timebases 29 Synchronization clock generator 29 Syst...

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