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CBS100.1-2 / CBS104.1-2 / CBS105.1-2
Smart Lambda Sensor Cable

User‘s Guide

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Summary of Contents for CBS100.1-2

Page 1: ...www etas com CBS100 1 2 CBS104 1 2 CBS105 1 2 Smart Lambda Sensor Cable User s Guide ...

Page 2: ...ngle license Using and copying is only allowed in concurrence with the specifications stipu lated in the contract Under no circumstances may any part of this document be copied reproduced transmitted stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH Copyright 2019 ETAS GmbH Stuttgart The names and designations used in this document...

Page 3: ... and Outputs Open Cable End 14 2 2 4 Connections AOUT and AOUT_GND 14 2 2 5 CONFIG Connection Configuration Input 16 2 2 6 ERROR Connection Error Output 16 2 2 7 Connections AC1 and AC2 Voltage Supply 17 3 Commissioning 18 3 1 General Recommendations for Installation and Operation 18 3 1 1 Lambda Sensor Cable 18 3 1 2 Lambda Sensor 19 3 2 Startup Sequence 19 3 3 Assembly of the Lambda Sensor 19 3 ...

Page 4: ...Supply 28 4 3 2 Startup Behavior during Normal Startup of the Supply Voltage 28 4 3 3 LAMBDA Connection with RB150 Coupling 29 4 3 4 Configuration Input CONFIG Connection 29 4 3 5 Error Output ERROR Connection 30 4 3 6 AOUT Connection AOUT Analog Output 30 4 3 7 CBS100 1 2 Measure Ranges and Graduation 32 4 3 8 CBS104 1 2 Measure Range and Graduation 33 4 3 9 CBS105 1 2 Measure Ranges and Graduati...

Page 5: ...is goal are then presented in a list The presentation looks as follows Goal definition Any preliminary information 1 Step 1 Any explanations for step 1 2 Step 2 Any explanations for step 2 3 Step 3 Any explanations for step 3 Any concluding comments Typographical conventions The following typographical conventions are used Important notes for the user are presented as follows Click on OK Button la...

Page 6: ... Sensor Cable CBS10x x and the following safety notices to avoid any effects on your health or damages to the device ETAS GmbH does not assume any liability for damages resulting from improper handling unintended use or non observance of the safety precau tions DANGER indicates an immediate danger with a high risk of death or serious injury if not avoided WARNING indicates a possible danger with m...

Page 7: ...cation areas Non stationary and mobile use Use in the automotive industry and Automotive applications Use in systems with safety relevant functions The CBS10x 1 2 Smart Lambda Sensor Cable may not be installed as a compo nent in a safety circuit or used for safety relevant functions within safety cir cuits In systems with safety relevant functions the lambda sensor cable may be used exclusively in...

Page 8: ...art Lambda Sensor Cable A safe function in the re closed state cannot be guaranteed NOTICE Each lambda sensor is individually trimmed via a resistor in the plug of the lambda sensor For this reason the plug of the lambda sensor may not be removed CAUTION If the sensor heater is missing it could lead to premature deterioration or damage of the lambda sensor The lambda sensor must be supplied with c...

Page 9: ...es Open Source Software OSS This software is installed in the product at the time of delivery and needs not to be installed or updated by the user Reference shall be made to the use of the software in order to fulfill OSS licensing terms Additional information is available in the document OSS Attri butions List at the ETAS website www etas com 1 3 Identifications on the Product The following symbo...

Page 10: ...he CE Declaration of Conformity for the product is available upon request 1 6 Product Return and Recycling The European Union EU released the Directive for Waste Electrical and Elec tronic Equipment WEEE to ensure the setup of systems for collecting treating and recycling electronic waste in all countries of the EU This ensures that the devices are recycled in a resource friendly way that does not...

Page 11: ...mbda Sensor Cable and a power supply is ready for immediate use Fig 2 1 CBS10x 1 2 Smart Lambda Sensor Cable The CBS10x 1 2 Smart Lambda Sensor Cable is fitted with an RB150 plug for connecting the LSU4 9 sensor The signal diagnostic and configuration lines at the other end of the cable are fitted with ferrules and can easily be configured with specific plugs of the customer TIP Unless otherwise i...

Page 12: ...ith the LSU4 9 broadband sensor supplies significantly more reliable measuring results on the lean scale than the original LSM11 discrete level sensor LSM11 discrete level sensors in use can simply be replaced electrically and mechani cally with an LSU4 9 broadband sensor and a CBS104 1 2 cable 2 1 2 Properties Properties of the CBS10x 1 2 Smart Lambda Sensor Cables Integrated control of the heate...

Page 13: ...n page 13 2 2 2 Electronic Module The following function groups are contained in the electronic module of the Smart Lambda Sensor Cable Heater control for the lambda sensor Measurement electronics signal conditioning Diagnostic circuit Electrical isolation Part in Fig 2 2 Comment 1 RB150 coupling code 1 for the Bosch LSU4 9 lambda sen sor 2 Electronic module with measurement electronics and heater...

Page 14: ...End The signal diagnostic and configuration lines at the open end of the CBS10x 1 2 Smart Lambda Sensor Cable part 3 in Fig 2 2 on page 13 are connected to the power supply and the inputs and outputs of the application circuit Depend ing on the cable type the following signals are available at the lines fitted with ferrules The mapping of the signals to the connections is located in chapter 4 2 4 ...

Page 15: ...d CBS105 1 2 are supplied with DC voltage the wiring of the CONFIG connection allows selecting to which measure variable the signal issued at the AOUT connection is assigned see chapter 4 3 4 on page 29 TIP Operating the current interface AOUT output of the CBS105 1 2 Smart Lambda Sensor Cable requires an additional voltage supply The current interface is not supplied via the voltage supply of the...

Page 16: ... Output The CBS10x 1 2 Smart Lambda Sensor Cables signal an error case at the ERROR connection with a voltage of approx 4 V to ground As soon as the error condition no longer exists it is switched back to normal operation Output signal measure variable CBS100 1 2 CBS104 1 2 CBS105 1 2 Output signal Voltage Voltage Current Oxygen content X X LSM11 emula tion X Lambda Pump current TIP A voltage corr...

Page 17: ...r Cables of the CBS10x 1 2 product family can be supplied with a DC or AC voltage The electronics for the sensor heater is integrated in the cable so that the LSU4 9 lambda sensor together with the Smart Lambda Sensor Cable is sup plied by a common power supply Switching on the power supply The supply voltage of the CBS10x 1 2 Smart Lambda Sensor Cables must be supplied via a switching process The...

Page 18: ...ction of the Smart Lambda Sensor Cable is possible The Smart Lambda Sensor Cable is approved only for the assembly and oper ation on components or at locations that ensure that the technical data of the cable see chapter 4 on page 25 are being maintained during operation CAUTION Damage to the housing is possible Cable ties for fastening the Smart Lambda Sensor Cable may be attached only to the inf...

Page 19: ...hnical Information CAUTION If the sensor heater is missing it could lead to premature deterioration or damage of the lambda sensor The lambda sensor must be supplied with current at all times as soon as it is exposed to the exhaust gases of a combustion process If the CBS10x 1 2 cable is connected with a voltage supply the required con trolled sensor heater voltage is provided at the sensor connec...

Page 20: ...er The installation location must be selected so that as little condensate as possible can enter from the exhaust gas system in order to avoid ceramic breaks Select the installation location and installation position of the sensor so that the sensor is possibly installed in downward sloping exhaust gas pipes and exhaust gas systems in order to avoid a concentration of con densate in front of the s...

Page 21: ...into the exhaust gas pipe Fig 3 2 Installation of the Lambda Sensor 3 When installing the LSU lambda sensor ensure that a high heat resistant lubricant is used cp Page 20 Distribute it all around the threaded nipple of the LSU lambda sensor This prevents problems during a later removal of the sensor 4 The tip of the LSU lambda sensor should reach into the exhaust gas pipe by at least 50 since this...

Page 22: ...g the analog output with your analog measurement device 1 Connect the connections AOUT white and AOUT_GND blue of the open cable end with a measurement device e g the analog input of the process controller Observe the color coding of the cable ends Requirements on the voltage supply of the Smart Lambda Sensor Cable are located in the chapter 4 3 1 on page 28 TIP The CONFIG connection of the CBS104...

Page 23: ... for outputting the Lambda measure variable 1 Connect the CONFIG connection green of the open cable end with the positive terminal of the power supply Observe the color coding of the cable end The Lambda measure variable is output at the AOUT con nection of the Smart Lambda Sensor Cable Cabling the configuration input for outputting the Pump current measure variable 1 Connect the CONFIG connection...

Page 24: ...oltage Cabling the Smart Lambda Sensor Cable with the voltage supply 1 Connect the AC2 connection black of the open cable end with the negative terminal of the power supply 2 Connect the AC1 connection red of the open cable end with the positive terminal of the power supply Observe the color coding of the cable ends TIP The measurement electronics in the CBS10x 1 2 Smart Lambda Sensor Cable and th...

Page 25: ...asurement control and laboratory use EMC requirements EN 61000 6 1 Immunity for residential commercial and light industrial environments EN 61000 6 2 Immunity for industrial environments EN 61000 6 3 Emission standard for residential commercial and light industrial environments EN 61000 6 4 Emission standard for industrial environments EN 61010 1 Safety requirements for electrical equipment for me...

Page 26: ...78 75 in Cable length A line from electronic module including open cable end 1 7 m 66 93 in Dimensions of electronic module without cable and threaded cable gland Height x Width x Depth 21 6 mm x 126 4 mm x 50 mm 0 85 in x 4 98 in x 1 97 in Cable length C line to sensor includ ing RB150 plug 0 3 m 11 81 in Weight without sensor 230 g Part in Fig 4 2 Comment 1 LAMBDA connection with RB150 coupling ...

Page 27: ...hite IP Pump current 2 Green IPN Virtual ground 3 Black H Heater minus 4 Red H Heater plus 5 Pink RT Trimming resistance 6 Blue RE Nernst voltage Color Signal Action Red AC1 Operating voltage Black AC2 Operating voltage ground Blue AOUT_GND Analog output ground White AOUT Analog output Green CONFIG Configuration input Pink ERROR Error output TIP It is recommended to electrically insulate and mecha...

Page 28: ...ply PWM with approx 100 Hz Current consumption typ 1 1 A at 12 V DC Current consumption max 1 7 A at 12 V DC and start with cold sensor TIP If supplied with DC voltage the measurement electronics in the cable and the heater of the lambda sensor are connected with the power supply at a com mon connection AC1 connection TIP It is recommended to use an 4 A pre fuse 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 0 2...

Page 29: ... For this reason the plug of the lambda sensor may not be removed Measure variable at AOUT CONFIG input O2 Open Lambda Connected with V_SUPPLY Lambda selection at V_CONFIG 0 75 V_SUPPLY Pump current IP Connected with GND Pump current selection at V_CONFIG 0 25 V_SUPPLY TIP The CONFIG configuration input is at the potential of the supply voltage and not at the potential of the output signal TIP Whe...

Page 30: ... mA internal resistance approx 400 ohm No error High impedance high resistance TIP The ERROR error output is at the potential of the supply voltage and not at the potential of the output signal TIP When supplying the CBS10x 1 2 Smart Lambda Sensor Cables with AC volt age the connections CONFIG and ERROR are without function Output voltage 0 V to 10 V Output current 5 mA to 5 mA Output impedance ty...

Page 31: ...ive Protection against reverse polarity Electrical isolation max 60 V DC output to supply volt age TIP The output is low impedance typically 100 ohm in de energized state TIP Operating the current interface AOUT output of the CBS105 1 2 Smart Lambda Sensor Cable requires an additional voltage supply The current interface is not supplied via the voltage supply of the Smart Lambda Sensor Cable conne...

Page 32: ...o new lambda sen sors at 1013 hPa 4 3 7 2 Oxygen content measure variable The values listed for measure range and graduation apply to new lambda sen sors at 1013 hPa Measure vari able Measure range Graduation Lambda 0 65 to 5 0 Vout 2 0 V Measure vari able Measure range Graduation O2 0 to 25 Vout 0 4 V O2 M O Q S U NM NO sçìí xsz M O Q S i ãÄÇ M O Q S U NM NO sçìí xsz JN NM ON lO xBz ...

Page 33: ... 1 2 Smart Lambda Sen sor Cable emulates an LSM11 discrete level sensor 4 3 8 1 Oxygen content measure variable The output signal is restricted to a maximum or minimum value Measure vari able Measure range Graduation Pump current IP 2 5 mA to 2 5 mA Vout 5 0 V 2 0 V IP mA M O Q S U NM NO sçìí xsz fé xã z JP JO JN M N O P 10 0 10 20 30 40 50 1 3 5 7 9 11 13 15 17 19 21 O2 Vout mV ...

Page 34: ... lambda sen sors at 1013 hPa 4 3 9 2 Oxygen content measure variable The values listed for measure range and graduation apply to new lambda sen sors at 1013 hPa Measure vari able Measure range Graduation Lambda 0 65 to 5 0 Iout 4 mA 3 2 mA Measure vari able Measure range Graduation O2 0 to 25 Iout 4 mA 0 64 mA O2 M O Q S i ãÄÇ fçìí xã z OM NR NM R M fçìí xã z OM NR NM R M JN NM ON lO xBz ...

Page 35: ... User s Guide 35 4 3 9 3 Pump current measure variable Measure range and graduation Measure vari able Measure range Graduation Pump current IP 2 5 mA to 2 5 mA Iout 12 mA 3 2 mA IP mA fçìí xã z OM NR NM R M fé xã z JP JO JN M N O P ...

Page 36: ... Cable for Bosch LSU4 9 Universal Voltage Out put RB150 open wire 2 m CBS100 1 2 F 00K 107 904 CBS104 1 2 Smart Lambda Sensor Cable for Bosch LSU4 9 LSM11 Emulation Out put RB150 open wire 2 m CBS104 1 2 F 00K 107 906 CBS105 1 2 Smart Lambda Sensor Cable for Bosch LSU4 9 Universal Current Out put RB150 open wire 2 m CBS105 1 2 F 00K 107 907 ...

Page 37: ... details of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstraße 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106 Germany Internet www etas com ETAS subsidiaries Internet www etas com en contact php ETAS technical support Internet www etas com en hotlines php ...

Page 38: ... Fig 2 3 Connecting the CBS105 1 2 Smart Lambda Sensor Cable 15 Fig 3 1 Installation Angle Position 20 Fig 3 2 Installation of the Lambda Sensor 21 Fig 4 1 Dimensions of the Smart Lambda Sensor Cable 26 Fig 4 2 Connections of the Smart Lambda Sensor Cable 26 Fig 4 3 RB150 Sensor Coupling Code 1 27 Fig 4 4 Heat up Characteristics of CBS10x 1 2 with LSU4 9 at 12 V DC 28 ...

Page 39: ...stics 28 I Identifying the product 9 Isolation electrical 14 L LSM11 discrete level sensor 12 M Mechanical data 26 O Open electronic module 8 18 Operation Conventions 5 Use Case 5 Operation requirements for 7 Ordering information 36 P Power supply 28 Product return 10 Product safety notices 6 Products 11 Q Qualification required 7 R RB150 coupling 13 27 29 Recycling 10 Representation of informatio...

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