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Worked example of discharge pipe sizing

The example below is for a G1/2 temperature relief 

valve with a discharge pipe (D2) having 4 No. elbows 

and length of 7m from the tundish to the point of dis-

charge.

From Table 4:

Maximum resistance allowed for a straight length of 

22mm copper discharge pipe (D2) from a G1/2 tempera

-

ture relief valve is 9.0m.

Subtract the resistance for 4 No. 22mm elbows at 0.8m 

each = 3.2m

Therefore the permitted length equates to: 5.8m

5.8m is less than the actual length of 7m therefore calcu-

late the next largest size.

Maximum resistance allowed for a straight length of 

28mm pipe (D2) from a G1/2 temperature relief valves 

equates to 18m.

Subtract the resistance of 4 No. 28mm elbows at 1.0m 

each = 4.0m

Therefore the maximum permitted length equates to: 

14m

As the actual length is 7m, a 28mm (D2) copper pipe 

will be satisfactory.

3.8 DISCHARGE PIPEWORK 

It is a requirement of Building Regulation G3 that any 

discharge from an unvented system is conveyed to 

where it is visible, but will not cause danger to persons 

in or about the building. The tundish and discharge 

pipes should be fitted in accordance with the require

-

ments and guidance notes of Building Regulation G3. 

The G3 Requirements and Guidance section 3.9 are 

reproduced in the following sections. 

Information Sheet No. 33 available from the British 

Board of Agrement gives further advice on discharge 

pipe installation. For discharge pipe arrangements not 

covered by G3 Guidance or BBA Info Sheet No.33 

advice should be sought from either your local Build-

ing Control Officer.

G3 REQUIREMENT

“...there shall be precautions...to ensure that the 

hot water discharged from safety devices is safely 

conveyed to where it is visible but will not cause 

danger to persons in or about the building.”

G3 GUIDANCE SECTION 3.9

The discharge pipe (D1) from the vessel up to and 

including  the  tundish  is  generally  supplied  by  the 

manufacturer of the hot water storage system. Where 

otherwise, the installation should include the discharge 

pipe(s) (D1) from the safety device(s). In either case 

the tundish should be vertical, located in the same 

space as the unvented hot water storage system and 

be fitted as close as possible and within 500mm of the 

safety device e.g. the temperature relief valve.

The  discharge  pipe  (D2)  from  the  tundish  should 

terminate in a safe place where there is no risk to 

persons in the vicinity of the discharge, preferably 

be of metal and:

a.  be at least one pipe size larger than the nominal 

outlet size of the safety device unless its total equiva-

lent hydraulic resistance exceeds that of a straight 

pipe 9m long i.e. discharge pipes between 9m and 

18m equivalent resistance length should be at least 

two sizes larger than the nominal  outlet size of the 

safety device, between 18 and 27m at least 3 sizes 

larger , and so on. Bends must be taken into account 

in calculating the flow resistance. Refer to Diagram 

1, Table 1 and the worked example.

An alternative approach for sizing discharge pipes 

would  be  to  follow  BS  6700:1987 

Specification 

for design installation, testing and maintenance of 

services  supplying  water  for  domestic  use  within 

buildings and their curtilages, 

Appendix E, section 

E2 and table 21.

b.  have a vertical section of pipe at least 300mm 

long, below the tundish before any elbows or bends 

in the pipework.

c.  be installed with a continuous fall.

d.  have discharges visible at both the tundish and the 

final point of discharge but where this is not possible 

or is practically difficult there should be clear vis

-

ibility at one or other of these locations. Examples of 

acceptable discharge arrangements are:

i.   ideally below a fixed grating and above the water 

seal in a trapped gully.

ii.    downward  discharges  at  low  level;  i.e.  up  to 

100mm above external surfaces such as car parks, hard 

standings, grassed areas etc. are acceptable providing 

that where children may play or otherwise come into 

contact with discharges a wire cage or similar guard 

is positioned to prevent contact, whilst maintaining 

visibility.

iii. discharges at high level; e.g. into a metal hopper 

and metal down pipe with the end of the discharge pipe 

clearly visible (tundish visible or not) or onto a roof 

capable of withstanding high temperature discharges 

of water and 3m from any plastics guttering system 

that would collect such discharges (tundish visible).

iv. where a single pipe serves a number of discharges, 

such as in blocks of flats, the number served should 

be limited to not more than 6 systems so that any 

instalation discharging can be traced reasonably eas-

ily. The single common discharge pipe should be at 

least one pipe size larger than the largest individual 

discharge pipe (D2) to be connected. If unvented hot 

water storage systems are installed where discharges 

from safety devices may not be apparent i.e. in dwell-

ings occupied by blind, infirm or disabled people, 

consideration should be given to the installation of an 

electronically operated device to warn when discharge 

takes place.

Note: 

The discharge will consist of scalding water and 

steam. Asphalt, roofing felt and non-metallic rainwater 

goods may be damaged by such discharges.

Summary of Contents for HWS-1501CSHM3-UK

Page 1: ...1 AIR TO WATER HEAT PUMP SYSTEM HOT WATER CYLINDER INDIRECT HEATING METHOD CLOSED OUTLET UNVENTED INSTALLATION AND SERVICE MANUAL 36006030_Issue_H HWS 1501CSHM3 UK HWS 2101CSHM3 UK HWS 3001CSHM3 UK...

Page 2: ...ior to installation the unit should be stored in an upright position in an area free from excessive damp or humidity The unit is supplied complete with all the necessary safety and control devices nee...

Page 3: ...veral outlets are used si multaneously The higher the available pressure and flowrate the better the system performance The unit has an operating pressure of 0 35MPa 3 5 bar that is controlled by the...

Page 4: ...EXPANSION VESSEL The Expansion Vessel accommodates expansion that results from heating the water inside the unit The unit is pre charged at 0 35MPa 3 5 bar The Expansion Vessel must be connected betw...

Page 5: ...litres MIXED HOTWATEROUTPUTAT40 C litres HEATLOSS kWh 24h HEATING TIME15 C TO 60 C USING ELECTRIC CYLINDER HEATERONLY mins CAPACITYHEATED USING ELECTRIC CYLINDER HEATERONLY litres 150 210 300 315 315...

Page 6: ...than the nominal outlet size of the safety device unless its total equiva lent hydraulic resistance exceeds that of a straight pipe 9m long i e discharge pipes between 9m and 18m equivalent resistance...

Page 7: ...imum size of discharge pipe D2 from tundish Maximum resistance allowed expressed as a length of straight pipe I e no elbows or bends Resistance created by each elbow or bend G1 2 15mm 22mm 28mm 35mm u...

Page 8: ...VALVE NOT SUPPLIED TUNDISH DISCHARGE PIPE DRAIN COCK NOT SUPPLIED PRIMARY RETURN PRIMARY FLOW ELEMENT CONTROLS HOUSING INLET SECONDARY RETURN TAPPING IF REQUIRED BALANCED COLD WATER CONNECTION IF REQU...

Page 9: ...f the water cylinder is managed by the Heat Pump controls on the Hydro Unit Refer to the Hydro Unit Installation Manual for details of how to set up the thermal control The electrical supply from Hydr...

Page 10: ...ow the level of the unit Open a hot tap close to the unit and open drain cock to drain unit ISOLATE FROM MAINS BEFORE REMOVING TERMINAL COVER Open the terminal cover Disconnect the link wires connecti...

Page 11: ...ER bypass any thermal controls or operate system without the necessary safety valves Water contained in the unit may be very hot es pecially following a thermal control failure Caution must be taken w...

Page 12: ...accordance with manufacturers instructions water supply 1 C y l i n d e r h e a t e r t h e r m a l c u t o u t h a s o p e r a t e d 1 C h e c k R e s e t b y p u s h i n g b u t t o n o n c u t o u...

Page 13: ...cylinder is fitted with an over temperature thermal cut out that will operate should the thermo static control fail DO NOT bypass the thermal cut out in any cir cumstances 8 3 FLOW PERFORMANCE When i...

Page 14: ...of 7 days If this is not the case it must either be drained or regularly flushed as required in the section Commissioning Warning The unit is not guaranteed against damage by frost and the inner conta...

Page 15: ...15 NOTES...

Page 16: ...Our policy is one of continuous product development and as such we reserve the right to change specifications without notice CONTACT DETAILS TCUK Ltd Porsham Close Belliver Ind Est Plymouth Devon PL6...

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