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ESER EU900SA, Manual

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ESER EU900SA Manual Download Page 13

ESER Corporation

MAINTENANCE 

To execute the following maintenance items, the initial 3 
disassembly steps, A, B, & C shown in the next section 
must be performed first.

1. Adjust the Belt Tension

2. Replace the Timing Belt

3. Replace the Blade

4. Lubricate the Helical Gear

5. Lubricate the LM Guide

6. Replace the PCB

7. Replace the Magnetic Sensor Controller

Page 10 of 36

Summary of Contents for EU900SA

Page 1: ...Reel Tape Cutter Manual ESER EU900SA Universal Part Number 52474801 Rev Issued 10 11 Book 1 of 1 ...

Page 2: ...ESER Corporation REEL TAPE CUTTER MODEL EU900SA OPERATING MANUAL Rev 1 0 ...

Page 3: ... the Rear Cover 11 B Remove the Inlet Guide 12 C Remove the Cutting Mechanism 13 1 Adjust the Belt Tension 14 2 Replace the Timing Belt 15 3 Replace the Blade 17 4 Lubricate the Helical Gear 20 5 Lubricate the LM Guide 21 6 Replace the PCB 22 7 Replace the Magnetic Sensor Controller 23 SPECIFICATIONS 24 WIRING DIAGRAM Circuit Layout 25 Main Circuit 26 AC Power Line 27 Sub Board 28 PART NUMBERS 29 ...

Page 4: ...ESER Corporation 400 900 220 Unit mm OVERALL DIMENSION Page 1 of 36 ...

Page 5: ...r operation and maintenance of the unit PRODUCT SAFETY Do not put objects other than reel tape in the cutter unit Use caution with long hair and when wearing loose clothing near the cutter unit Unplug the unit when performing maintenance of the machine Do not operate the machine near flammable gas Do not open disassemble the cutter unit while the machine is operating Follow all safety labels on th...

Page 6: ... Manual mode should only be used when trying to cut objects that jammed the unit when it was operating in automatic mode This could be an indication the blade needs replacement Otherwise the cutter should be used in automatic mode Main Power Switch Operation Control Emergency Stop Button The Operating Panel 1 2 3 Page 3 of 36 ...

Page 7: ...ating Panel cont 2 2Operation Control POWER Cutter power on and off AUTO Auto Manual Mode switch MANUAL Cutting mechanism move manually SETTING Set Cutting Zone and Pause Time ERROR DISPLAY Indicators for Load Time Emergency Page 4 of 36 ...

Page 8: ... blade travels across zone I and II does not reach zone III 5 II III combination of zones II and III blade travels across zone II and III skip zone I 6 I II III combination of all zones blade travels entire length of the cutter 1 Turn power off by pushing OFF button at POWER 2 Turn power on by pushing ON button at POWER 3 Push SET button at SETTING 4 Push upper lower arrow button once at a time un...

Page 9: ...cator light blinks as it is being set Setting Procedure 1 Turn power off by pushing OFF button at POWER 2 Turn power on by pushing ON button at POWER 3 Push SET button twice at SETTING Make sure LED indicator light blinks 4 Push upper lower arrow button once at a time to select desired pause time setting 5 Push ON button at AUTO Resume auto cutting Page 6 of 36 ...

Page 10: ...f the unit jams the blade automatically backs up and tries again If the unit is still jammed after a second attempt the machine will stop and a buzzer will sound The jam must be cleared using manual mode before the unit can be returned to operating in automatic mode 1 Rotate the Emergency Stop switch 2 Push and hold the Left or Right Directional Arrow button The unit stops once the blade reaches t...

Page 11: ...he blade back away from the jam 5 Push the Emergency Stop switch and clear the jam 6 Rotate the Emergency Stop switch 7 Turn power on by pushing ON button at POWER 8 Push ON button at AUTO Resume auto cutting Use the following procedure when emptying the Scrap Tape Cutter collection bin 1 Grasp the handles on the trash bin and slide the bin out from the Scrap Tape Cutter unit The cutter automatica...

Page 12: ...l Required Spare Kit Required Tool Kit Required Empty Trash Bin As required Operator Maintenance Technician No No Replace Blade As required Maintenance Technician No No Helical Gear Check in 3 months Maintenance Technician No No LM Shaft Lubrication As required Maintenance Technician No No Belt Tension Adjust as required Check monthly Maintenance Technician No No Page 9 of 36 ...

Page 13: ...itial 3 disassembly steps A B C shown in the next section must be performed first 1 Adjust the Belt Tension 2 Replace the Timing Belt 3 Replace the Blade 4 Lubricate the Helical Gear 5 Lubricate the LM Guide 6 Replace the PCB 7 Replace the Magnetic Sensor Controller Page 10 of 36 ...

Page 14: ...er 1 Loosen 2 bolts circled in red at the bottom of the rear cover 2 Remove 5 bolts on the rear cover 3 Remove the cover Rear Cover PUSH EMERGENCY SWITCH AND UNPLUG THE UNIT BEFORE DISASSEMBLE ASSEMBLE Inlet Guide MAINTENANCE Page 11 of 36 ...

Page 15: ...ve the Inlet Guide 1 Remove 2 bolts green arrow at both ends of the inlet guide do not remove 2 bolts at center 2 Loosen 5 bolts on top of the machine red circle 3 Remove the inlet guide Inlet Guide MAINTENANCE Page 12 of 36 ...

Page 16: ... the cutting mechanism 1 Remove Trash Bin 2 Remove 4 M4 cap screws and grip from housing located at side of the machine Repeat the same for opposite side 3 Remove 2 M4 bolts located at the bottom of side plate inside attached to the housing Repeat the same for opposite side 4 Slide out the mechanism Housing Grip MAINTENANCE Cutting Mechanism Front Back Side Plate Page 13 of 36 ...

Page 17: ...tening two set screws to remove excess slack from the belt Pushing the belt lightly 600g 1 3lb at the center with cutting unit at the end of the machine The belt should have approximately 1 cm deflection at the center 3 Tighten locknuts Upper tightening screw Lower tightening screw MAINTENANCE Front Page 14 of 36 ...

Page 18: ...ESER Corporation 2 Replace the Timing Belt 1 Remove 4 M4 cap screws holding the belt clamp 2 Remove the belt clamp Belt Clamp MAINTENANCE Front Page 15 of 36 ...

Page 19: ...t 4 Cut new belt in proper length as shown no gap but no overlap of the belt 5 Mount the belt clamp 6 Insert 4 M4 cap screws and tighten 7 Adjust belt tension refer to Belt Tension Adjustment in section 1 3 Remove old belt MAINTENANCE Page 16 of 36 ...

Page 20: ...2 Remove 2 M5 cap screws 3 Remove 2 screws and the blade guard 4 Slide the Front Block as direction shown Belt and LM shafts removed for easy viewing Front Block 1 2 3 Blade Guard 5 Remove Slider Support sub assy Slider Support Plate sub assy Cutting Unit MAINTENANCE Front Page 17 of 36 ...

Page 21: ...the Blade cont 6 Disassemble the parts as shown 7 Remove 4 M4 cap screws and the upper blade as shown Note hold the drive shaft to prevent the blade from rotating as the screws being loosened MAINTENANCE Drive Shaft Page 18 of 36 ...

Page 22: ... d 9 Lower Blade Removal a Remove 2 M5 cap screws access from the bottom b Slide LM bearing unit c Remove 4 M4 cap screws d Remove Lower Blade Note use a screw driver to prevent from the blade from rotating as the cap screws being loosened 10 Reverse above procedures for assembly MAINTENANCE screw driver location Page 19 of 36 ...

Page 23: ...excessive wear and or damaged gears were detected it is recommended to replace entire helical gears at once 4 Assemble parts in reverse order after maintenance 1 Flip over the mechanism to see the bottom 4 Lubricate the Helical Gear MAINTENANCE 2 Remove 2 M4 cap screws and Gear Cover Showing helical gears after removal of the protective cover Front Page 20 of 36 ...

Page 24: ...ESER Corporation 5 Lubricate the LM Guide MAINTENANCE Apply grease lightly to LM shafts DO NOT over grease Front Page 21 of 36 ...

Page 25: ...ESER Corporation 6 Replace the PCB MAINTENANCE 1 Remove 3 screws and PCB Cover 2 Replace PCB Detail ref to part number section Front Page 22 of 36 ...

Page 26: ...ESER Corporation 7 Replace the Magnetic Sensor Controller MAINTENANCE Front 1 Remove 2 screws and Controller Cover 2 Replace Controller small PCB Detail ref to part number section Page 23 of 36 ...

Page 27: ...e time 2 6 10 second preset at factory 5 Effective Cutting Length 755 mm 6 External Dimension 900 x 220 x 400 L x W x H 7 Collection Bin 815 x 215 x 175 L x W x H 8 Total Weight 28 Kg 9 Noise Level Lower than 70dB new 10 Main Power Supply 220VAC Single Phase 50 60Hz 11 Electric Consumption 100W 12 Control System Type MCU Micro Computer Unit 13 Motor Spec 15W 220VAC 50 60Hz Gear Head 1 40 Specifica...

Page 28: ...ESER Corporation CIRCUIT LAYOUT Page 25 of 36 ...

Page 29: ...ESER Corporation MAIN CIRCUIT Page 26 of 36 ...

Page 30: ...ESER Corporation AC POWER LINE Page 27 of 36 ...

Page 31: ...ESER Corporation SUB BOARD Page 28 of 36 ...

Page 32: ...ation PART NUMBERS MAJOR COMPONENTS 1 2 3 4 5 ITEM PART NO DESCRIPTION 1 ES_23101003 Rear Cover 2 ES_23101002 Inlet Guide 3 ES_23649004 Cutting Mechanism 4 ES_23101001 Housing 5 ES_23649003 Trash Bin Page 29 of 36 ...

Page 33: ...ESER Corporation PART NUMBERS 23649004 CUTTING MECHANISM 1 DRIVE SIDE 2 CUTTING UNIT 3 IDLE SIDE ES_23211001 Timing Belt ES_23105006 LM Shaft x 2 Page 30 of 36 ...

Page 34: ...16x3t 13 ES_23149023 Motor Plate 4 ES_23149020 Support Plate Drive Shaft 14 ES_23149036 Gear Cover 5 ES_23210002 Ball Bearing 6000 15 ES_23149024 Support Plate 6 ES_23149019 Spacer d16x7 7 16 ES_23549015 Magnetic Sensor 7 ES_23509001 Pulley 19 2 17 ES_23149073 Mag Sensor Controller Cover 8 ES_23149009 Spacer d16x22 7 18 ES_23374001 Magnetic Sensor Controller 9 ES_23105003 Drive Shaft 19 ES_2337200...

Page 35: ...ESER Corporation PART NUMBERS 2 Cutting Unit 1 2 3 4 2 5 6 7 8 2 9 10 11 12 13 14 15 16 2 20 21 22 23 24 18 19 2 17 2 Page 32 of 36 ...

Page 36: ...r Blade Cover 9 ES_23149018 Belt Holder 10 ES_23149017 Belt Clamp 11 ES_23149013 Front Block 12 ES_23149012 Slider Body 13 ES_23149029 Sensor Dog 14 ES_23149025 Lower Blade Shield 15 ES_23149014 Rear Block 16 ES_23149016 LM Bearing Holder 17 ES_23210006 LM Bush 18 ES_23149057 Lower Blade Cover 19 ES_23149053 Blade Cover NC3 20 ES_23549001 Lower Blade Drive 21 ES_23503004 Helical Gear 21x11 22 ES_2...

Page 37: ... 2 2 3 4 2 5 2 6 2 7 2 ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 1 M5 Socket Cap Screw 5 ES_23508001 Idle Roller 2 ES_23149015 Support Plate Slider 6 ES_23149011 Washer d16x3t 3 ES_23210002 Ball Bearing 6000 7 M4 Socket Cap Screw 4 ES_23105004 Idle Shaft d16x28 6 Page 34 of 36 ...

Page 38: ...Assy 2 ES_23149021 Idle Block 10 ES_23149038 Box Cover 3 ES_23149031 Spacer d12x4 11 ES_23149030 Bracket 4 ES_23509003 Pulley 20 12 ES_23372001 Sensor 5 ES_23105005 Idle Shaft d8x44 13 ES_23374002 Noise Filter 6 ES_23149032 Ground Bar 14 ES_23149042 Proximity Sensor Bracket 7 ES_23149041 Joint Bracket R 15 ES_23372002 Proximity Sensor 8 ES_23149064 Plate Nut Joint Bracket Page 35 of 36 ...

Page 39: ...ESER Corporation Auxiliary parts come with a new machine 1 POWER CORD 2 GROUND WIRE 3 FUSE 1A 1 pc Page 36 of 36 ...

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