Esco ETS-Lindgren GTEM! 5411 Installation Manual Download

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GTEM! Assembly Instructions

26.

Insert and tighten remaining M6 x 10 TAPTITE screws into the rear bar.

27.

Attach shielding strip (890259) to the inner and outer corner joints. Make sure to
attach the shielding strip so that the gasket fingers face this direction:



Inner corner joints—

fingers face outward



Outer corner joints—

fingers face inward

Summary of Contents for ETS-Lindgren GTEM! 5411

Page 1: ...Model 5411 Gigahertz Transverse Electromagnetic GTEM Cell Installation Manual...

Page 2: ...the property of their respective owners Copyright 2007 2017 by ETS Lindgren L P All Rights Reserved No part of this document may be copied by any means without written permission from ETS Lindgren L...

Page 3: ...13 Inner Corner Joints 13 Joint Strips Channels Bars Any Location Where Components are Joined Transitions Seams 14 Rear Panel All Access Removable Panels 14 Correctly Install Bronze Wool 15 Using TAPT...

Page 4: ...tion Kit 69 Appendix A GTEM Assembly Drawings 71 Figure 1 Right Side View 71 Figure 2 Outside View Left Side 72 Figure 3 Bottom 73 Figure 4 Bottom Lateral 74 Figure 5 Septum 75 Figure 6 Top View 76 Fi...

Page 5: ...ions could result in minor personal injury and or property damage Included text gives proper procedures Warning Denotes a hazard Failure to follow instructions could result in SEVERE personal injury a...

Page 6: ...vi This page intentionally left blank...

Page 7: ...e installation specialists About GTEM Operation Prior to operation make sure all hardware is in place and securely fastened See the Model 5400 Series Gigahertz Transverse Electromagnetic GTEM Cell Ope...

Page 8: ...8 Introduction This page intentionally left blank...

Page 9: ...s ordered If you find any discrepancies note them and call ETS Lindgren Customer Service for further instructions Make sure you are satisfied with the contents and condition of your order prior to pla...

Page 10: ...sible use the original packing materials to return a system or system component to ETS Lindgren at the following address ETS Lindgren Attn Service Department 1301 Arrow Point Drive Cedar Park TX USA 7...

Page 11: ...th surfaces Torque is not required except in the assembly of the door to the doorframe which was pre assembled at the factory To avoid damage to surfaces and fixtures use care when assembling inside t...

Page 12: ...lashlight or utility light Wax DoAll type or comparable Isopropyl rubbing alcohol and wipes Correctly Install Shielding Strip To prevent leakage and provide efficient shielding shielding strip must be...

Page 13: ...Before You Begin GTEM Assembly 13 OUTER CORNER JOINTS INNER CORNER JOINTS...

Page 14: ...14 Before You Begin GTEM Assembly JOINT STRIPS CHANNELS BARS ANY LOCATION WHERE COMPONENTS ARE JOINED TRANSITIONS SEAMS REAR PANEL ALL ACCESS REMOVABLE PANELS...

Page 15: ...onze wool RP52201 must be tucked into the corners of the inner and outer corner joints and wall and roof assemblies Using TAPTITE Screws Wax DoAll type or comparable is required on all TAPTITE screws...

Page 16: ...16 Before You Begin GTEM Assembly This page intentionally left blank...

Page 17: ...w these guidelines to properly unpack and inventory components 1 Unpack each crate as indicated in the next section Uncrate Components Use the Audit Checklist on page 19 to inventory each component re...

Page 18: ...beginning from the bottom and working to the top Remove top screws on each side last 3 Remove foot blocks and then unlock the caster wheel brakes on the frame assembly The section 500 is not attached...

Page 19: ...IP INNER REARWALL VERTICAL 5411 KL part 106595 1 JOINT STRIP INNTER T B FRONT 81 07 5411 LM part 106596 2 JOINT STRIP INNER T B REAR 91 8 5411 MN part 106597 4 JOINT STRIP REAR WALL OUTER 1 5411 PQ pa...

Page 20: ...6603 2 REAR BAR 4R part 106604 2 FRONT JOINT BAR L R 5411 part 106617 2 FRONT JOINT BAR T B 5411 part 106618 2 INNER STRIP L R 5411 part 106619 2 CHANNEL REAR WALL OUTER part 106620 1 CORNER JOINT OUT...

Page 21: ...CE part 399515 1 MANUAL PRODUCT INFORMATION BULLETIN part 399545 1 TECH SHEET FINGER STOCK REPLACEMENT part 399799 1 CERTIFICATE OF TEST CONFORMANCE 1 CALIBRATION CERTIFICATE 1 SHIPPING KIT part 01040...

Page 22: ...REAR 1 LOT TOP PLATE REAR SIDE 5411 part 106633 1 1 TOP PLATE REAR SIDE 5411 part 106633 2 1 TOP PLATES FRONT 1 LOT FRONT PLATE TOP 5411 part 106625 1 1 FRONT PLATE TOP 5411 part 106625 2 1 FRONT PLAT...

Page 23: ...R 5411 part 106638 1 DOOR SIDE PLATE LOWER 5411 part 106639 1 REAR SEPTUM ASSEMBLED WITH ROPES HARDWARE 1 LOT BLOWER ASSEMBLY part 106652 1 REAR ACCESS FRM PNLS 1 LOT WELDMENT REAR FRAME 5411 part 106...

Page 24: ...103316 1 LABEL CAUTION GTEM MOVABLE PLATFORM part 920135 4 LABEL CAUTION GTEM FRAGILE MATERIAL part 920136 1 LABEL WARNING GTEM TOXIC VAPORS part 920137 1 LABEL NOTICE GTEM NON LATCHING DOOR part 920...

Page 25: ...KIT 1838 L B A 3M part 920172 PCA C ASSY GTEM 1100 part 105972 1 BAR PCB MOUNT GTEM BOARDS part 102368 2 PCA CARD C PURCHASED ASSY GTEM 1100 part 102992D 1 EPOXY 2 PART KIT 1838 L B A 3M part 920172 1...

Page 26: ...TE SIDE 5411 NO CUTOUT part 106635 2 1 PLYWOOD FRONT 5411 part 106655 1 2 PLYWOOD REAR SIDE 5411 part 106656 1 1 PLYWOOD REAR SIDE 5411 NO CUTOUT part 106656 2 1 PLYWOOD REAR CENTER 5411 part 106657 1...

Page 27: ...IVOT ARM SHORT GTEM DOOR part 102966 1 PIVOT ROD GTEM 1100 part 103163 1 HINGE SIDE 1 GTEM RCM2 part 103835 2 HINGE MIDDLE GTEM RCM2 part 103836 2 HINGE SIDE 2 GTEM RCM2 part 103837 2 BRKT DOOR GTEM R...

Page 28: ...INSTR SPEC part 890259 90 PIN QUICK RELEASE DETENT 1 4 X 2 SS part 890290 1 CAM FOLLOWER JE R 8 BERG part 890305 2 NEEDLE ROLR THSTBRG NTA 613 TORRINGTON part 890368 4 WASHER THRUST STEEL TRB 613 TOR...

Page 29: ...part 930470 60 SCREW M4 X 40 PHIL PAN SS part 930471 24 WASHER M4 FLAT SS part 930482 24 WASHER M4 SPLIT LOCK SS part 930487 28 NUT M4 HEX SS part 930488 27 SCREW M6 X 50 FLAT PHIL SS part 930680 2 SC...

Page 30: ...0052 1 FOAM WALL UPPER GTEM 500 part 870057 1 SHIELDING STRIP 16 97 542 INST S part 890258 4 SHIELDING STRIP 24 97 560 02 INSTR SPE part 890260 50 CSTR SWVL 5 NO BRAKE 4 5409 929 ALL STE part 890284 5...

Page 31: ...TEM 1100 part 870058 1 ABSORBER MOUNT 2 GTEM 1100 part 870059 1 ABSORBER MOUNT 3 GTEM 1100 part 870060 1 ABSORBER MOUNT 4 GTEM 1100 part 870061 1 ABSORBER MOUNT 5 GTEM 1100 part 870062 1 ABSORBER MOUN...

Page 32: ...ructions Crate C continued Item Quantity BOT ABS ASSY WITH MOUNTING ARMS HARDWARE part 103195 continued SCREW 10MM X 12MM SH SHLD SS part 930731 2 BOLT M8 X 25 HEX SS part 930732 2 EPOXY KIT 2 PART RE...

Page 33: ...MOUNT 9 GTEM 1100 part 870066 1 ABSORBER MOUNT 10 GTEM 1100 part 870067 1 ABSORBER MOUNT 11 GTEM 1100 part 870068 1 ABSORBER MOUNT 12 GTEM 1100 part 870069 1 LOCTITE THREAD LOCKING 242 31 50MI part 92...

Page 34: ...t 920081 02 EPOXY 5 MINUTE DEVCON 14200 part 920094 01 TAPE ELECTRICAL ALUM 1 1170 3M part 920152 2 Adhesive 3M Spray 70 28 8lb canister part 9204270 01 WASHER M8 LOCK SPLIT SS part 930037 71 MACH SCR...

Page 35: ...REW M6 X 20 POZI PAN TAPTITE part 930649 400 BOLT M6 X 25 HEX SS part 930651 40 CAP SCREW HEX HD SS M6x45 part 930671 18 NUT M6 HEX SS part 930681 6 WASHER M6 FLAT SS part 930682 30 NUT M6 HEX SS NYLO...

Page 36: ...36 GTEM Uncrating Instructions This page intentionally left blank...

Page 37: ...mbly ASSEMBLY DRAWINGS Figure 1 on page 71 Figure 2 on page 72 PARTS REQUIRED PART NUMBERS The section 500 and feed assembly are shipped as one piece no additional assembly is required The ground lug...

Page 38: ...38 GTEM Assembly Instructions 1 Remove the section 500 and feed assembly from Crate A as instructed in GTEM Uncrating Instructions on page 17 2 Thread the end connector onto the feed assembly...

Page 39: ...2436 106740 103191 1 103191 2 930651 930684 3 To assemble right rear to left rear frame With one frame coupler and one coupler leg with caster connect the rear frame assemblies using M6 x 25 hex cap s...

Page 40: ...hed Bottom side plate plywood attached Bottom side plate plywood attached Shielding strip Outer joint strip bottom rear Inner joint strip M4 x 12 TAPTITE screw Shielding strip Rear bar T B M6 x 10 TAP...

Page 41: ...8 Apply shielding strip 890260 to the outer and inner joint strips Make sure the shielding strip extends down the middle of each strip from end to end 9 Attach the three bottom plates together using t...

Page 42: ...screw Dowel M8 x 40 hex cap screw Front joint bars R L Rear bar 890259 106604 106221 930641 930649 106209B 930755 106617 106603 See Correctly Install Shielding Strip on page 12 for illustrations of ho...

Page 43: ...ts and then securely tighten them Using a flat head screwdriver position the slot on each of the dowels horizontally 90 degrees to the threads 17 Insert the M8 x 40 hex cap screws and tighten with you...

Page 44: ...44 GTEM Assembly Instructions Side plate install...

Page 45: ...bly Instructions 45 18 Fasten the right and left side plate assembles individually to the front joint bars R L with M6 x 20 TAPTITE screws 19 Repeat step 14 to step 17 to attach rear bar T B to corner...

Page 46: ...ing strip Bronze wool 106632 106618 106601 930649 106603 930612 106633 1 106633 2 890260 106591 106597 930436 890259 RP52201 Insert rear center top plate 20 With assistance from two or more crewmember...

Page 47: ...d section of the Model 5411 See Correctly Install Shielding Strip on page 12 for illustrations of how to install shielding strip 23 Apply shielding strip 890260 to the joint strips Make sure the shiel...

Page 48: ...TAPTITE screws into the rear bar 27 Attach shielding strip 890259 to the inner and outer corner joints Make sure to attach the shielding strip so that the gasket fingers face this direction Inner corn...

Page 49: ...the inner and outer corner joints to the bottom assembly and right and left side assemblies with M6 x 20 TAPTITE screws 29 Fasten the inner and outer corner joints to the roof and side plate assembli...

Page 50: ...2 for illustrations of how to install shielding strip 31 Attach shielding strip 890259 to the door frame 32 With assistance from two or more crewmembers lift the door assembly into either the right of...

Page 51: ...f the door is a safety switch The customer may choose to connect this safety switch to an indicator such as a lamp or other type of light When connected opening or closing the door turns off or on the...

Page 52: ...mble each M16 acorn nut and sleeve spacer 34 Make sure the KEVLAR braided rope is knotted tightly inside each of the bronze adjustment sleeves and that it is securely fastened at the septum assembly 3...

Page 53: ...head screws Either screw not used may be discarded The screw threads must protrude through both septum plates but not beyond the surface of the septum assemblies 36 To fasten the rear septum to the fe...

Page 54: ...ptum height is adjusted in the factory prior to shipment No adjustment to the height should be required However if height adjustment is required use the 12 adjustment brackets attached to the septum p...

Page 55: ...930642 930671 930682 930693 930681 930747 106397 39 Install top and bottom angle mounts using M6 screws top 930642 bottom 930671 M6 flat washers M6 lock washers and M6 hex nuts Absorber tips are very...

Page 56: ...bottom angle mounts 42 Install bottom frame adjustment arms to side wall using M8 x 35 hex cap screws 930747 43 Repeat step 41 to install the top absorber assembly into top angle mounts and then secur...

Page 57: ...5 Adjust absorbers as needed Insert stuffers into spaces around entire perimeter but do not insert into PCA area 46 From inside the Model 5411 replace 2 ft x 2 ft white foam caps onto absorber tips Be...

Page 58: ...2 930451 106595 106598 106599 106624 1 106624 2 106600 106620 106594 2x 106604 106603 930612 See Correctly Install Shielding Strip on page 12 for illustrations of how to install shielding strip 47 Att...

Page 59: ...When installing use extreme caution to avoid damage to the shielding strip or absorber 53 Attach shielding strip 890259 to rear bar L R and rear bar T B See Using TAPTITE Screws on page 15 54 With th...

Page 60: ...ps pan head screw 106669 105970 105971 105972 890259 106397 930411 55 To access the PCA printed circuit assembly area and four contact angles Remove the two access panels located on the rear wall Disc...

Page 61: ...nstructions 61 56 Check the shielding strip located between the upper and lower transitions at the rear of the septum to make sure the shielding strip is not damaged or obstructed If required replace...

Page 62: ...eve 57 You can raise or lower the contact angles by slightly loosening the screws directly below the access panel opening Using a screwdriver loosen the four contact angle screws and lower them 58 Obt...

Page 63: ...angle the person on the outside must slowly insert the end of the PCA into the end of the septum between the upper and lower transitions Firmly insert the edge of the PCA all the way approximately 0...

Page 64: ...on page 12 for illustrations of how to install shielding strip 65 Attach shielding strip 890259 to inside surface of the rear access panel making sure to face the fingers inward 66 Re attach the rear...

Page 65: ...el 5411 and the remainder of the body is outside 69 Screw the brass nut on from inside the Model 5411 Use caution to avoid scratching the wall fasten securely using channel lock pliers or a crescent w...

Page 66: ...er adhesion Blower Assembly ASSEMBLY DRAWINGS Figure 2 on page 72 PARTS REQUIRED PART NUMBERS Blower assembly Conduit 20 feet M4 x 12 TAPTITE screw Shielding strip Blower trim weldment 106652 102783 9...

Page 67: ...sten screws after all the screws are in place Adjust the voltage switch to set the voltage on the blower assembly to either 110 VAC or 220 VAC Optional Assemblies 78 To install optional components see...

Page 68: ...See the Model 5400 Series Gigahertz Transverse Electromagnetic GTEM Cell Operation Manual for VSWR testing specifications 81 Raising the septum will lower the TDR value of the Model 5411 and lowering...

Page 69: ...tromagnetic GTEM Cell were made to accommodate the optional assemblies ordered See the customer approval drawings for optional assembly placement information Illumination Kit If ordered the Illuminati...

Page 70: ...70 GTEM Optional Components Installation This page intentionally left blank...

Page 71: ...GTEM Assembly Drawings 71 Appendix A GTEM Assembly Drawings FIGURE 1 RIGHT SIDE VIEW...

Page 72: ...72 GTEM Assembly Drawings FIGURE 2 OUTSIDE VIEW LEFT SIDE...

Page 73: ...GTEM Assembly Drawings 73 FIGURE 3 BOTTOM...

Page 74: ...74 GTEM Assembly Drawings FIGURE 4 BOTTOM LATERAL...

Page 75: ...GTEM Assembly Drawings 75 FIGURE 5 SEPTUM...

Page 76: ...76 GTEM Assembly Drawings FIGURE 6 TOP VIEW...

Page 77: ...GTEM Assembly Drawings 77 FIGURE 7 TOP VIEW FRAME...

Page 78: ...78 GTEM Assembly Drawings FIGURE 8 REAR WALL INSIDE VIEW...

Page 79: ...GTEM Assembly Drawings 79 FIGURE 9 REAR WALL OUTSIDE VIEW...

Page 80: ...80 GTEM Assembly Drawings FIGURE 10 ABSORBER...

Page 81: ...GTEM Assembly Drawings 81 FIGURE 11 FOAM BLOCKS...

Page 82: ...82 GTEM Assembly Drawings FIGURE 12 FILTER...

Page 83: ...GTEM Assembly Drawings 83 FIGURE 13 DOOR...

Page 84: ...84 GTEM Assembly Drawings FIGURE 14 LABEL PLACEMENT...

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