ESAB TXH 120 Instruction Manual Download Page 10

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DIRECTIVE

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that torch

TXH

t

120 -- 400W from number 616 complies with standard EN 60974--7, in accordance with the

requirements of directive (73/23/EEC).

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Kent Eimbrodt

Global Director Equipment and Automation

ESAB AB

695 81 LAXÅ

SWEDEN

Tel: + 46 584 81000

Fax: + 46 584 411924

Laxå 2006--04--24

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SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment

observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding

equipment. The following recommendations should be observed in addition to the standard regulations that apply to the work-

place.

All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect oper-

ation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1.

Anyone who uses the welding equipment must be familiar with:

S

its operation

S

location of emergency stops

S

its function

S

relevant safety precautions

S

welding

2.

The operator must ensure that:

S

no unauthorized person is stationed within the working area of the equipment when it is started up.

S

no--one is unprotected when the arc is struck

3.

The workplace must:

S

be suitable for the purpose

S

be free from drafts

4.

Personal safety equipment

S

Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves.

S

Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.

5.

General precautions

S

Make sure the return cable is connected securely.

S

Work on high voltage equipment

may only be carried out by a qualified electrician.

S

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

WARNING!

Read and understand the instruction manual before installing

or operating.

Voltage max. 15 kV.

GB

Summary of Contents for TXH 120

Page 1: ...GB RU Valid for serial no 616 0460 031 027 0460 031 2006 04 25 TXHt Tig torches TXHt 120 TXHt 150 TXHt 200 TXHt 250w TXHt 400w Instruction manual Èíñòðóêöèÿ ïî ýêñïëóàòàöèè ...

Page 2: ... 2 Rights reserved to alter specifications without notice Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ Ðóññêèé 3 ENGLISH 9 ...

Page 3: ...ÒÈÊÈ 6 4 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ 6 4 1 Ïðèñîåäèíåíèå 6 4 2 Âûáîð ýëåêòðîäà 6 4 3 Øëèôîâêà 7 5 ÒÅÕÍÈ ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ 7 5 1 Åæåäíåâíî 8 6 ÏÎÈÑÊ È ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 8 7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ÀÑÒÅÉ 8 ÎÕËÀÆÄÀÞÙÀÿ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 16 ÍÎÌÅÐ ÇÀÊÀÇÀ 17 ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ 18 ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 20 ...

Page 4: ... òåõíèêè áåçîïàñíîñòè S òåõíîëîãèþ ñâàðêè 2 Îïåðàòîð îáåñïå èâàåò S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî íîé äóãè 3 Ðàáî åå ìåñòî äîëæíî S îòâå àòü óñëîâèÿì ýêñïëóàòàöèè S íå èìåòü ñêâîçíÿêîâ 4 Ñðåäñòâà çàùèòû ïåðñîíàëà S Âî âñåõ ñëó àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû íàïðèìåð çàùèòíûå î êè îãíåñòîéê...

Page 5: ...ðàæåíèå ãëàç è îæîãè êîæè S Çàùèòèòå ãëàçà è êîæó Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè öâåòíûå ëèíçû è çàùèòíóþ ñïåöîäåæäó S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ S Èñêðû áðûçãè ìåòàëëà ìîãóò âûçâàòü ïîæàð Óáåäèòåñü â îòñóòñòâèè ãîðþ èõ ìàòåðèàëîâ ïîáëèçîñòè îò ìåñòà ñâàðêè ØÓÌ ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà S Ïðèìèòå ìåðû äëÿ...

Page 6: ... Ïîäêëþ èòå âîäó ê ãîðåëêå òàê òîáû êðàñíûé âûâîä âñåãäà ñîåäèíÿëñÿ ñ ñîîòâåòñòâóþùèì êðàñíûì âûâîäîì à ñèíèå âûâîäû ñ ñîîòâåòñòâóþùèìè ñèíèìè âûâîäàìè 4 2 Âûáîð ýëåêòðîäà Ïðè ëåãèðîâàíèè âîëüôðàìîâîãî ýëåêòðîäà 1 2 ëàíòàíà èëè öåðèÿ óâåëè èâàåòñÿ èñïóñêàíèå ýëåêòðîíîâ âñëåäñòâèå åãî îáëåã àåòñÿ íà àëüíîå è ïîâòîðíîå çàæèãàíèå äóãè à ñëåäîâàòåëüíî äóãà ñòàíîâèòñÿ óñòîé èâåå Ëåãèðîâàííûå âîëüôðàìîâ...

Page 7: ... ýëåêòðîäà äîëæåí áûòü ìÿãêî çàêðóãëåí Â ýòîì ñëó àå øëèôîâêà ýëåêòðîäà íå òðåáóåòñÿ Äîñòàòî íî íåáîëüøîé çà èñòêè êðîìêè Ýëåêòðîä ñàì ïðèîáðåòàåò íóæíóþ ôîðìó ïðè îñòîðîæíîé ïåðåãðóçêå Åñëè âî âðåìÿ ñâàðêè ïåðåìåííûì òîêîì êîí èê ïðèîáðåòàåò ñôåðè åñêóþ ôîðìó ýòî ãîâîðèò î òîì òî òîê ñëèøêîì âåëèê äëÿ âûáðàííîãî äèàìåòðà ýëåêòðîäà Ñâàðî íûé òîê Óãîë ýëåêòðîäà 20 A 30 20 100 A 30 90 100 200 A 90 1...

Page 8: ...ãàçå âëàãà âîçäóõ S Èñïîëüçóåìûé ýëåêòðîä ñëèøêîì âåëèê èëè òîëñò ïðè ìàëîì òîêå S Ïðîâåðüòå êàáåëü è êîíòàêò S Ïðîèçâåäèòå øëèôîâêó âäîëü äëèíû ýëåêòðîäà S Ïðîäóéòå ãàçîì S Çàìåíèòå íà ýëåêòðîä ìåíüøåãî ðàçìåðà Ïóñêîâîé ìåõàíèçì íå ôóíêöèîíèðóåò S Îáðûâ èëè íåèñïðàâíîñòü â êîíòðîëüíîì êàáåëå S Ïðîâåðüòå îòðåìîíòèðóéòå Çàùèòíûé ãàç ïëîõî ýêðàíèðóåò S Çàãðÿçíåíèÿ â çàùèòíîì ãàçå âëàãà âîçäóõ S Çàãð...

Page 9: ...ipment 11 4 TECHNICAL DATA 11 5 OPERATION 12 5 1 Connections 12 5 2 Choice of electrode 12 5 3 Grinding 13 6 MAINTENANCE 13 6 1 Daily 13 7 FAULT TRACING 14 8 ORDERING SPARE PARTS 14 TECHNICAL DATA 15 FLOW CARACTERISTIC 16 ORDERING NUMBER 17 WEAR PARTS 18 ACCESSORIES 20 ...

Page 10: ...quipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S no unauthorized person is stationed within the working area of the equipment when it is st...

Page 11: ... cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS ESAB can provide you with all necessary welding protection and accessories 3 INTRODUCTION TIG ...

Page 12: ... better striking and restriking and therefore increased arc stability Alloyed tungsten electrodes have a longer service life tolerate higher currents and are less likely to leave tungsten residue in the weld Pure tungsten electrode AC Green WP used when welding light metal alloys Ceriumlegerad volframelektrod AC DC Grey WC20 used when welding light metals such as aluminium and magnesium Electrode ...

Page 13: ... being used Welding current Electrode angle 20 A 30 20 100 A 30 90 100 200 A 90 120 over 200 A 120 6 MAINTENANCE Regular maintenance is important for safe reliable operation IMPORTANT Switch off the ignition of the power source when cleaning the torch Note All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee perio...

Page 14: ...ding gas moisture air S There are impurities in the base material rust lubricant S Insufficient or total lack of shielding gas S It is too draughty at the welding site S Welding spray has fastened on the gas lens or the gas hood S Flush clean with gas S Clean the base material S Check contents of the gas bottle hoses and the pressure setting S Shield the welding area with protective screens S Clea...

Page 15: ...2 1 0 3 2 Ar Ar He Ar Ar He Ar Ar He Ar Ar He Ar Ar He Ar Ar He 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m 4 8 m X X X X TXH 200 TXH 200V TXH 200F TXH 250w TXH 250wF TXH 400w X X X Max C o 70 70 70 200 35 150 60 140 100 200 35 150 60 140 100 200 35 150 60 140 100 250 60 200 100 250 60 200 100 400 35 350 60 300 100 1 0 4 0 1 0 4 0 1 0 4 0 1 0 3 2 1 0 3 2 1 0 4 8 Ar Ar He Ar Ar He Ar Ar He Ar Ar He Ar Ar He Ar A...

Page 16: ...teristic Îõëàæäàþùàÿ ïðèíàäëåæíîñòè Flow characterstic TXH250w TXH250wF and TXH 400w at 50 Hz 0 0 5 1 1 5 2 2 5 0 0 5 1 1 5 2 P bar Q l min TXH 250w TXH 250wF TXH 250w TXH 400w P Pressure Pump pressure Q Flow rate Flow rate ...

Page 17: ... 011 880 TXHt 150 X X X 0460 011 881 TXHt 150V X X 0460 011 882 TXHt 150 X X X 0460 011 883 TXHt 150V X X 0460 011 884 TXHt 150F X X X 0460 011 885 TXHt 150F X X X 0460 011 940 TXHt 150 X X X 0460 011 941 TXHt 150F X X X 0460 011 980 TXHt 150 X X X 0460 011 981 TXHt 150F X X X 0460 012 840 TXHt 200 X X X 0460 012 841 TXHt 200V X X X 0460 012 842 TXHt 200F X X X 0460 012 880 TXHt 200 X X X 0460 012...

Page 18: ...2 Lantan 1 5 ø 1 6 Gold WL15 DC 0151 574 244 Lantan 1 5 ø 2 0 Gold WL15 DC 0151 574 003 0151 574 203 Lantan 1 5 ø 2 4 Gold WL15 DC 0151 574 004 0151 574 204 Lantan 1 5 ø 3 2 Gold WL15 DC 0151 574 005 0151 574 205 Lantan 1 5 ø 4 0 Gold WL15 DC 0151 574 030 Lantan 1 ø 1 0 Black WL10 DC 0151 574 031 Lantan 1 ø 1 6 Black WL10 DC 0151 574 032 Lantan 1 ø 2 4 Black WL10 DC 0151 574 033 Lantan 1 ø 3 2 Bla...

Page 19: ...3 2 0365 310 091 0157 123 013 0157 123 078 Ø 4 0 0157 123 014 0157 123 079 Ø 4 8 0157 123 074 Ø 1 0 Collet body standard 0365 310 037 0157 123 015 0157 123 081 Ø 1 6 0365 310 038 0157 123 016 0157 123 081 Ø 2 4 0365 310 039 0157 123 017 0157 123 081 Ø 3 2 0365 310 090 0157 123 018 0157 123 082 Ø 4 0 0157 123 019 0157 123 082 Ø 4 8 0157 123 019 0157 123 082 Isolator 0366 960 017 0366 960 016 0366 9...

Page 20: ...368 846 881 Accesory kit for TXH 150 TXH 150F TXH 200 TXH 200V TXH 200F Contains collets collet body nozzles back caps 0368 846 882 Accesory kit for TXH 400W Contains collets collet body nozzles back caps Extension cable OKC connection 0466 705 880 Extension cable gas cooled 8 m max current 200 A 0466 705 882 Extension cable gas cooled 16 m max current 200 A 0466 705 881 Extension cable water cool...

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