ESAB Tig 4000i Aristo Instruction Manual Download | Manualshive

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GB

Valid for serial no. 620--xxx--xxxx

0458 640 101 GB 060523

Tig 4000i

Aristo

t

Instruction manual

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Summary of Contents for Tig 4000i Aristo

Page 1: ...GB Valid for serial no 620 xxx xxxx 0458 640 101 GB 060523 Tig 4000i Aristot Instruction manual ...

Page 2: ... installation with autotransformer 8 5 4 Mains power supply 9 6 OPERATION 10 6 1 Connections and control devices 10 6 2 Turning on the power source 10 6 3 Fan control 11 6 4 Overheating protection 11 6 5 Cooling unit 11 6 6 Remote control unit 11 7 MAINTENANCE 12 7 1 Cleaning the air filter 12 7 2 Topping up the coolant 12 8 FAULT TRACING 13 9 ORDERING OF SPARE PARTS 13 DIAGRAM 14 ORDERING NUMBER ...

Page 3: ...l well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety precautions S welding 2 The operator must ensure that S ...

Page 4: ...ZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Excessive noise can damage hearing S Protect your ears Use earmuffs or other hearing protection S Warn bystanders of the risk MALFUNCTION Call for expert assistance in the event of malfunction PROTECT YOURSELF AND OTHERS ESAB can provide you with all necessary welding protection and access...

Page 5: ...otransformer and TA6 control panel NB These instructions describe an Tig 4000i with cooling unit and autotransformer ESAB s accessories for the product can be found on page 19 3 1 Equipment The Tig 4000i is delivered with 5m return cable instructions for power source and one instruction for the control panel 3 2 The control panel The power source is supplied with one of the following control panel...

Page 6: ...um cur rent 0 65 0 65 Efficiency at maximum current 85 85 Open circuit voltage 78 90 V 78 90 V Operating temperature range 10 to 40 C 10 to 40 C Dimensions lxbxh with cooling unit 625 x 394 x 496 625 x 394 x 776 625 x 394 x 776 625 x 394 x 1056 Continual A weighted sound pressure 70 db 70 db Weight with cooling unit 59 kg 79 kg 116 kg 136 kg Insulation class H H Enclosure class IP 23 IP 23 Applica...

Page 7: ...ssional WARNING This product is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions Note Connect the power source to the electricity mains with a network impedance of 0 200 ohm or lower If the network impedance is higher there is a risk of flicker in the illuminators 5 1 Lifting instructions Wi...

Page 8: ... 8 bt23d1ea 5 3 Electrical installation with autotransformer GB ...

Page 9: ...00i 60 Hz 50 60 Hz 50 Hz 60 Hz 60 Hz 50 Hz 60 Hz Mains voltage 208 V 230 V 400 V 460 V 475 V 500 V 575 V Mains cable area mm2 4G6 4G6 4G4 4G4 4G4 4G4 4G4 Phase current I ef fective 38 A 33 A 22 A 18 A 18 A 16 A 11 A Fuse Anti surge Type C MCB 50 A 50 A 50 A 50 A 25 A 32 A 20 A 20 A 16 A 16 A NB The mains cable areas and fuse sizes as shown above are in accordance with Swedish regulations They may ...

Page 10: ...tion for gas hose 7 Connection for start signal from the wel ding torch 15 Connection for cooling water Not used on this model 8 Connection for gas to the TIG torch 16 Connection for cooling water Not used on this model 6 2 Turning on the power source Turn on the mains power by turning switch 9 to the START position Release the switch and it will return to the 1 position If the mains power supply ...

Page 11: ...ntinues to run for 6 5 minutes and then switches to the energy saving mode Function when welding To start welding the welder presses the torch trigger switch The power source energises the torch and starts wire feed and the cooling water pump To stop welding the welder releases the torch trigger switch The welding current is interrupted but the cooling water pump continues to run for 6 5 minutes a...

Page 12: ...repair work on welding equipment Note All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults 7 1 Cleaning the air filter S Release the cover plate with the dust filter 1 S Swing out the cover plate 2 S Remove the dust filter 3 S Blow it clean with compressed air at reduced press...

Page 13: ... not exceeding the rated data for the power source i e that the unit is not being overloaded Poor welding performance S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check that the correct electrodes are being used S Check the main power supply fuses 9 ORDERING OF SPARE PARTS Repair and electrical work should be perf...

Page 14: ...Diagram 14 bt23e11a ...

Page 15: ... 15 bt23e11a ...

Page 16: ... 16 bt23e11a Cooling unit ...

Page 17: ...000i TA6 0458 630 885 Welding power source AristotTig 4000i TA6 with cooling unit 0458 630 886 Welding power source AristotTig 4000i TA6 with auto transformer 0458 630 887 Welding power source AristotTig 4000i TA6 with cooling unit and auto transformer 0458 640 990 Spare part list AristotTig 4000i 0458 819 xxx Instruction manual Aristot TA4 0458 855 xxx Instruction manual Aristot TA6 The instructi...

Page 18: ...Tig 4000i Edition 060523 Spare parts list 18 ba37s Item Ordering no Denomination 1 0458 398 001 Filter 2 0458 383 001 Front grill ...

Page 19: ...ce TIG current pulse and background current 0459 491 880 Remote control unit M1 10Prog CAN Choice of on of 10 programs MIG MAG voltage deviation TIG and MMA current deviation 0459 491 882 Remote control unit AT1 CAN MMA and TIG current 0459 491 883 Remote control unit AT1 CF CAN MMA and TIG rough and fine setting of current 0459 491 884 Remote cable CAN 4 pole 12 pole 5 m 10 m 15 m 25 m 0 25 m 045...

Page 20: ...Edition 060523 Tig 4000i 20 bt23a11a Return cable 5 m 70 mm2 0700 006 895 Water flow guard 0 7 l min 0456 855 880 ...

Page 21: ... 21 p ...

Page 22: ... 22 p ...

Page 23: ... 23 p ...

Page 24: ...92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 2191 4333 Fax 55 31 2191 4440 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEX...

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